Tag Archives: built-in sofa (H3-40)

2015/11/16 (M) Tiling the Cockpit, #3

Leave a reply

Linda planned to go to the bakery today but decided yesterday to stay home and help me instead.  Based on the 10-day forecast this looks like our last decent weather day to work on the bus and we wanted/needed to make the most of it.

We had breakfast at 8 AM (granola with blueberries and a banana) and had a cup of Stash China Black tea.  I had a text message from Kristine Gullen regarding getting together with her and Jim on Saturday and replied in the affirmative.  We finished our tea by 8:30 and got to work.

I really wanted to finish tiling the cockpit of the bus, or at least as much of it as we could.  That meant cutting and fitting tiles for the stair treads and risers and the two side walls of the entry steps, gluing them in place, and then grouting all of them.  We needed to mount the table if possible and I also needed to build a new step for the platform.  That was a lot to get done in one day and even before we started I doubted that we would get it all done.

When we opened the bus we were surprised to find that the tiles on the walls of the platform had slipped all the way down to the floor tiles.  Obviously I should not have removed the spacers right after installing the tiles and should have to left them in place for any horizontal grout spaces on vertical surfaces.  Oh well, not much to do about it now.

Keith called to see if he should come and mulch the leaves one last time.  The weather the last few days had been very nice, unseasonably warm and dry.  Today was also a beautiful day but the forecast going forward was for much cooler and wetter conditions, so this was an ideal day for our last lawn mowing of the 2015 season.

We measured and cut the tiles for the face of the platform and out to the door.  At that point I evaluated what I needed to do to complete the job.  Basically, I needed to cut all of the tiles for the entry steps and walls and then install them from the bottom up.  Every piece of tile was going to be smaller than a full 16″x 16″ tile and custom cut so even though the square footage was not that much there would be more pieces than usual and it was obviously going to take quite a bit of time to get all of the pieces ready to install.  I thought we could be ready for adhesive in two hours but Linda figured it would be at least three.  It also meant working with the door open which would make it difficult to keep the interior as warm as we needed.

Phil showed up with his excavator and a dozen bales of straw.  I knew the excavator was for a different job as he did not have anything left to do at our place that required it.  He was here to finish covering the topsoil and grass seed with the straw.  We took a break to go talk to him and confirmed that he was done with the driveway and French drain projects except for the straw.  He staged the bales where he needed them but said he had to leave to dig a perk test hole at 1:30 PM and would be back mid-afternoon to finish spreading the straw around.

Linda suggested that we go ahead a grout all of the tile we had already installed.  I was more emotionally invested in completing the tile work than Linda but had to agree that this was the prudent thing to do.  Until the tile was grouted we could not reinstall the accelerator, the steering column shroud, the seat bases, and the seats, so grouting the tile was clearly a critical path item and that is what we did.  It was after noon by the time we finished so we took a break for lunch.  Phil had taken off by this time to go dig the test pit.

Lunch was grilled vegan Italian sausage on a bun with mustard and relish and black grapes on the side.  Keith finished up mowing the yard while we were enjoying a cup of Rooibos tea.  We paid him and chatted about next year.  I gave him our approximate timeframe for returning home from Florida and asked him to go ahead and start mowing next spring whether or not we were here.  We have had Keith take care of our lawn since we bought our house in the country and he has been very good about doing that when we are away and allowing us to catch up with him when we get back.

By the time we got back to work on the bus it was after 1 PM and I had to concede that we were done working on the tile until next spring except for cleaning them, which had to wait until tomorrow as the grout has to cure for 24 hours before final cleaning.  With that decision made we considered what else needed to be done and in what order.

The first order of business was painting the two front seat bases black.  We spread out painter’s plastic on the driveway and taped it down.  We set the bases there and then masked off the top portion with the swivel bearings and mounting bolt.  We wire brushed the bases to remove rust and then went over them with a sanding sponge.  I used a cleaner/degreaser and water to clean them and then gave them a coat of black rubberized undercoating paint.

The next order of business was getting all of the tools and materials that we no longer needed out of the bus to give us room to work on other things.  On Saturday I re-installed the bump out on the walnut cover for the passenger side HVAC duct.  The duct needed to have two 4″ holes drilled in it to match the holes in the metal duct, so that was the next task.  I measured very carefully and transferred the measurements to the face of the cover with equal care.  Even so, I was off slightly and had to use the sheet metal nibbler to enlarge the bottom of each hole.  At least I had a relatively straightforward way to fix this problem; I am not always so lucky.

With the holes enlarged we put the cover in place.  The 4″ round plastic registers fit through the wood into the duct but not all the way due to two tabs.  I trimmed the tabs off using the Porter-Cable oscillating saw and trimmed a little bit off of one of the outer mounting flanges to make it fit flush.  I drilled holes through the two mounting holes on each register using the #5-6 self-centering drill bit and secured them with #6-5/8″ SR screws.  We then removed the two temporary black plastic registers from the front of the built in sofa.  I trimmed the tabs off of two new brown ones and installed them using the same procedure as the first two.

In the grand scheme of things getting the cover in place and the four registers installed was a small task but it needed to be done and stood in the way of other things.  The cover has been stored on top of the two front seats, which have been lying on their backs on the kitchen floor of the bus for weeks.  We plan to re-install the seats late tomorrow afternoon.

Two more small, but critical, tasks were securing the pull-out pantry and the refrigerator.  I have assumed for quite a while that we would secure the pantry for travel with some form of sliding latch but had not thought about it in any detail.  We also needed to secure the refrigerator but I had not thought about this in any detail either.  As we pondered the pantry latch it slowly became obvious that we did not have enough wood for a strike plate to receive a pin and we did not have two unobstructed surfaces that were in the same plane, which would be required for the kind of latch I had been thinking about.

As for the refrigerator, one of our bus nut friends secured their unit by running mounting bolts (machine screws) through the floor of the cabinet above the fridge and threading them into the unused tapped holes provided for the upper door hinge (if it was reversed) .  After looking at it for a while we realized that we could attach a section of small angle to the inside of the right alcove wall with the other side just against the face of the fridge case but not over so far as to interfere with the door gasket.  My measurements indicated that a 1/2″x3/4″ angle would be just right.  It looked to me like two 12″ pieces, one by the freezer door and one by the bottom of the fresh food compartment door, would be more than adequate to keep the refrigerator from rolling out as it cannot shift sideways or twist due to the aluminum angle on the left/hinge side at the floor.

About this time Phil returned in a red pickup truck.  He finished distributing the straw and loaded three unused bales into the back of his truck.  He pulled up in the main drive and we invited him into the bus to see what we had been working on all summer.    It is always a pleasure working with Phil.  If/when we build a barn we will have him do all of the site prep and finish grading.  He will figure out the final cost for the driveway extension and French drain and send us an invoice.

Linda prepared an easy but tasty dinner consisting of a nice green salad, mixed frozen vegetables (corn, peas, and carrots) suitably reheated, and mac-n-cheese that was both dairy-free and gluten-free.  After dinner we went to Lowe’s and The Home Depot.  At Lowe’s we bought a 1/16″ thick 1/2″x 3/4″ aluminum angle and three 8 foot lengths of brass colored nose edging but did not find a latch that we liked.  At The Home Depot we bought some screws for securing the handle on the front of the pull-out pantry and a solid brass door stop to keep the pantry in place.  The door stop folds up when not in use and should work to keep the pantry closed while traveling.

Although the new Panera on the southwest corner of Grand River Avenue and Latson Road was finally open for business we stopped at Teeko’s Coffee and Tea on the northeast corner of that intersection.  Jeff was there and took our order for eight pounds of coffee beans.  We got two pounds each of Ethiopian Yirgacheffe, regular and decaffeinated, the Seattle Blend (regular), and the Sweet Dreams blend (decaffeinated).  They will roast the beans and then let them outgas for a few days before vacuum sealing them in half-pound portions.  This allows us to take them with us in the bus and keep them very fresh until we are ready to use them and to change what we are drinking more often.

We got home just after 8 PM and took our iPads downstairs to use while we watched our Monday evening CBS TV programs.  We caught the weather forecast and then headed to bed.  It looks like we will have two more days with unseasonably high temperatures near 60 degrees F but with intermittent rain and then a serious cooling trend with highs this weekend barely above freezing.  Our time for working on the bus and being in Michigan is definitely running out.

 

2015/11/14 (S) Tiling the Cockpit, #1

Leave a reply

I was up at 6:30 AM and got a shower.  Linda got up closer to 7 and we were on our way to our ham radio club breakfast by 7:20; but not before I released two more mice.  Either we have a significant colony living nearby or the same few animals are finding their way back into the house.  We find it hard to believe, however, that if they are returning they would re-enter the trap.

We had a good showing for breakfast, minus a few regulars due to the ham fest in Ft. Wayne, Indiana today and tomorrow.  We were the second two people to arrive so we got to sit across from the other Bruce and Linda.  They are leaving for their new place in Florida before the next breakfast so the next time we see them will be in the Sunshine State.  We had a lot of work to do on the bus this weekend so we did not linger over breakfast and were on our way home by 9:15 AM.

The seat cushions and spacer cushion for the built-in sofa in the bus.

The seat cushions and spacer cushion for the built-in sofa in the bus.

By 10 AM we were working on the floor tile for the front of our motorcoach, which I often refer to here as the “cockpit” as a convenient shorthand.  In a sense the cockpit consists of several sub-areas.  I think of the “entry” as consisting of the stairs and the first landing.  At the same level as the landing is the “driver’s area.”  I sometimes refer to this as the pilot’s seat as most of the controls for operating the bus when it is in motion are located here.  The dashboard, however, extends into the landing area and contains controls for some of the house systems.

One step up from the landing level is the “front passenger seat platform” which I often refer to as  “the platform” as a convenient shorthand.  The portion of the platform closest to the entry door side of the bus is where the front passenger seat is located, which I sometimes refer to as the co-pilot and/or navigator seat.  It’s really not a co-pilot seat as you cannot operate the bus from there, so navigator is really the more appropriate term.  In the center of the platform, and extending towards the driver’s side of the bus, is a step which gets you up to the main floor level.

Because the pilot and navigator seats are on different levels from the main floor those seats are not usable as part of the living room, making the front portion of the interior a distinct and dedicated space with its own character, much like a cockpit in an airplane or ship.  Nonetheless, we used the same fabric on the these two seats as we did on all of the other living room furniture and we are using the same tile on the floors and walls as we used on the main floor.

Bruce uses the heat gun to soften a piece of the floor tile so he can cut it. (Photo by Linda. )

Bruce uses the heat gun to soften a piece of the floor tile so he can cut it. (Photo by Linda. )

We worked from 10 AM until almost 4 PM measuring, cutting, and dry fitting the tiles for the landing and driver’s area.  The driver’s area in particular took a lot of time as every tile had to have something special done to it.  Intricate curves had to be cut to fit around the steering column, brake pedal, and the perimeter of the area and holes had to be drilled for the seat base bolts.  All of this intricate trimming was done by heating the back side of the tiles with a heat gun (much hotter than a hair dryer) and cutting the softened tile with a razor knife.

We quit working for the day at 3:45 PM and changed clothes.  By 4:15 we were on our way to meet John and Diane Rauch at the Livonia 20 Cineplex on Seven Mile Road just west of I-275 for a 5 PM movie.  Ever since Daniel Craig started playing the role of James Bond in the 007 movies we have gone to see them with John and Diane not long after opening day.  After the movie we went to the Macaroni Grill, which is walking distance from the theater on the northeast corner of the intersection of Seven Mile Road and Haggerty Road.

We had to wait awhile for a table but we had plenty to talk about and the time passed quickly enough.  We were seated by 8:20 PM and finally left our table at 10:20.  We started with bread, olive oil, and wine.  We split a two liter bottle of the Chianti house red wine.  It was priced the same as five glasses, but we each had more than two glasses, so it was a good deal.  All four of us had a “make your own pasta” dish with a salad, and each one of us chose a different pasta and add-ins.  I had linguine with a garlic olive oil sauce, mushrooms, tomatoes, and fresh spinach.  Linda had farfalle (bow tie) pasta with arrabiata (spicy tomato) sauce, garlic, mushrooms, and spinach.  Both dishes were well prepared and tasty, and they were vegan!

I stopped at our local Shell station to fill the fuel tank in Linda’s car and it was a little after 11 PM when we got home.  We had another mouse in the trap so I took the trap to woods on the southwest part of our property and released it.  Back inside I went straight to bed.  It had been a long but productive and enjoyable day that ended with too much food and too much wine too late in the evening but we were glad to have had a wonderful conversation with our longest standing Michigan friends.

 

2015/11/13 (F) Road Trip

Leave a reply

I set my alarm for 5:30 AM and got up when it went off.  I got dressed quietly, fed the cats, refilled their water fountain, and took my allergy pill and B-12 vitamin.  I used a plastic bag to pack a change of underwear and socks, a basic oral hygiene kit, my iPad, my checkbook, and my phone charger cable.  I loaded my travel bag and walnut pieces into the car and then checked the mousetraps in the pantry.  One of them had two mice in it.  It was still pitch dark outside so I drove to the end of the new driveway, parked with my headlights pointing across the road, took the trap to other side of the road, and released them.  They went scurrying off into the thick undergrowth of the woods and I drove back to the house.  I left the trap on the front porch and went inside to wash my hands.

I finally left on my road trip to Indiana at 6:20 AM.  I needed fuel so I headed south on Hacker Road and stopped at the Shell Station on Grand River Avenue at I-96.  There is a Dunkin Donuts co-located with the station so I got an extra-large coffee and was on my way.  I decided to head east a couple of miles on I-96 and then south on US-23 to Ann Arbor where I picked up I-94 west.  I took I-94 as far as I-69 and then headed south.  Somewhere along this segment I realized I had forgotten the box with the two swivel ring bearings.  That meant I would not be stopping at Coach Supply Direct in Edwardsburg, Michigan to return them, which would save me time but necessitate getting them back to Josh another time and/or another way.

The change in plans would loosen up my schedule a bit but I still had four stops to make and was anxious to make time.  I stayed on I-69 south into Indiana and then took the Indiana Toll Road (I-80/90) west.  Traveling west there is one travel plaza between I-69 and the SR-19 exit.  I stopped there to use the restroom and get another cup of coffee.  Back in my car I called Josh to let him know I would not be stopping by his shop today in Edwardsburg.  I then called Linda to update her on my whereabouts and change in plans.  She said she would take care of getting the box with the swivel ring bearings ready to mail.

The weather was overcast, drizzly, cool, and windy when I left this morning.  The winds were out of the west so I had a crosswind or a headwind for the entire trip down.  By the time I reached Indiana I had driven out from under the cloud cover.  The temperature remained very cool but the sunshine was refreshing.

My first stop was A-1 Upholstery in Elkhart, Indiana.  Much to my surprise Terry had used the exact same fabric for the filler cushion that we had her use for all of the other ones, so it was a perfect match!  I got a call from Josh while I was there and called him back as soon as I left, but got his voice mail.

My next stop was at Pat and Vickie Lintners’ house, about three miles from A-1 Upholstery, to pick up a critical accessory piece for the built-in Nutone multi-function kitchen appliance.  We have a functional power base built in to our kitchen counter in the bus but only had the blender attachment.  Vickie gave us a number of other attachments at a rally back in September but many of them required a right angle tower adapter.  She had found the adapter a few weeks after the rally.

From Pat and Vickie’s I backtracked to the main north-south road, went south back over the St. Joseph River, and headed west on Old US-33 (Lincolnway).  I got a call back from Josh and he said to stay on my current road all the way to the Mishawaka bypass and then head south to US-20.  From there I was on familiar road as I headed west to US-31 south.  Michele Henry from Phoenix Paint had called while I was at Pat and Vickie’s and I let it go to voice mail.  I called her back when I was done talking to Josh.  They had both called me with some recent scuttlebutt about a service facility in Elkhart where friends of ours had some major remodeling work done on their vintage bus, but it was also a chance to catch up on things in general and helped pass the time as I drove.

I stopped in Argos for fuel and called Bill Tharpe with an ETA of 12:30 PM.  I then called Jarel to let him know I would be there by 1:30 PM.  Butch had driven me past Bill’s place once some time ago so I had a fairly good understanding of where it was and what it looked like; not that I needed it.  Given the address my Garmin 465T GPS unit took me right to Bill’s place on Mexico Road south of Mexico and north of Peru.  Sounds like I was in Central America.

Bill was outside waiting for me and we unloaded the antique SUN Electric Distributor Tester from my car and into Butch’s truck, which Bill had for the winter.  He was headed to his building in Wabash, where he has a paint booth, to repaint the truck so we did not chat for very long.  Besides, I still had one more stop and it would take at least a couple of hours.

A couple of miles on down Mexico Road I headed west on US-24 towards Logansport and arrived at Jarel Beatty’s cabinet shop at 1 PM.  Jarel was not expecting me until 1:30 so he was in the middle of cutting dados in side panels for a tall cabinet.  When he finished that task he switched to a regular blade in his table saw to work on my pieces.

We selected the most suitable pieces of walnut from among the ones I brought.  He ripped two pieces, one 2″ wide and the other 2-1/16″ wide, and crosscut them to 19-11/16″ long.  He then ran them through his shaper to round off the edges.  He changed the blade on his table saw, reset the depth of cut, and set the fence to cut off the amount of material I had marked with blue painter’s tape on the bump out for the passenger side HVAC duct cover.  With the sawing done he sanded the two new pieces and then sprayed them with a Sherwin-Williams pre-catalyzed lacquer.  He let the first coat dry for 15 minutes and then lightly sanded it with 220 grit paper to knock down tiny bubbles and splatters.  He then applied a second coat.  It was remarkable to see how it changed the appearance of the wood.  Jarel described it as being like “putting water on a rock” and I thought that was an apt description.

After another 15 minutes the pieces were dry enough to be transported without damaging them.  I wrapped things up with Jarel, including finally remembering to get all of my drawings back, and was ready to leave at 3 PM.  The GPS said I would be home by 7 PM, quite a bit earlier than I expected when I left this morning.

I had smooth sailing until I encountered a major traffic jam on I-96 eastbound just east of US-127 on the southeast corner of Lansing, Michigan.  It took 45 minutes to go three miles and I was sitting at about 1/8 tank of fuel.  Ugh.  There turned out to be multi-car accidents in two separate locations about a mile apart plus a car stopped in the right lane that appeared to have run out of fuel.  What a mess.

Once I was clear of the accident area it was clear sailing once again.  I stopped at the Marathon station at the Fowlerville exit (#127) for fuel and checked out the truck pumps.  Although there were lots of semi’s parked there for the night I was disappointed to find that the back lot was in as bad a shape as the Mobil Truck Stop at exit 117.  Still, the round trip from our house would be 20 minutes shorter and it was an alternative place to get fuel.  The closest place to our house where we can fuel the bus is actually the Marathon station on Grand River Avenue at I-96 in Brighton, which has truck pumps around back, but we have some low branches in the southbound lane of Hacker Road just before we get to Grand River Avenue, so we tend to avoid that route and that stretch of Grand River Avenue is often very busy and not someplace I want to be with the bus unless it is later at night.

I checked the mousetrap in the pantry when I got home and we had caught yet another mouse.  I unloaded the car and then took the mouse trap to the end of the new driveway and released it across the road as I had done with the previous four.  As I walked down the driveway it was obvious that Phil had been here with his bulldozer, which Linda confirmed over dinner.

The “parking pad” area is now presumably level but it was definitely not flat as it had deep marks from the bulldozer treads and ridges where the gravel had not been completely smoothed out.  The top inch or so also seemed very loose.  I don’t think Phil is done working on the project as he still needs to spread straw over all of the topsoil that he placed, graded, and seeded the other day.  I suspect that he still needs to compact the gravel one last time with his track loader but I won’t know for sure until I can talk to him.

Dinner was chili and crackers; simple but delicious.  It had been a long day but I had taken care of four things in one trip, three of which were directly related to the bus and two of those of a somewhat critical nature.  We were both off to bed not long after dinner.  Tomorrow was our weekly ham radio breakfast so we would have to be up early to get there on time.

 

2015/10/29 (R) A Setback

Leave a reply

Linda turned off her alarm and slept a few extra minutes before getting up at 6 AM.  I watched the weather on TV while she got ready to go to the bakery.  She left at 6:25, about 10 minutes later than usual.  I am always amazed at how quickly she can get showered, dressed, and out the door.

The temperature across our area was 37 degrees F, more or less, and the wind was blowing, which we could see just by looking at our trees.  The winds were forecast at 15 – 25 MPH out of the SW gusting to 40 and strengthening into the morning hours as they shifted out of the west in advance of a second cold front.

Last night I shut off the color laser printer, the two NAS units, and the Linux box as a precaution against losing power but left my laptop on since it runs on its own internal battery.  Even though all of our devices with hard disk drives are plugged into uninterruptible power supplies, and we have an auto-start whole house generator with an automatic transfer switch, I decided to leave all of these computing devices turned off until the wind subsided later today.  Morning showers were forecast as likely, with the possibility of a few snowflakes, but never materialized.  Overnight lows tonight are forecast in the mid-to-lower 30’s.  The bus is not winterized, and I have been working in it almost every day, so I have had the heat turned on in the bus for most of October.  I do, however, set the thermostats back to approximately 55 degrees F when I am done working for the day.

I got up, put on my robe, fed the cats, and made a half pot of coffee (Sweet Seattle Dreams).  While the coffee was brewing I heated up a banana-nut muffin, poured a small glass of orange-grapefruit juice, washed the last of the blueberries, and fixed a bowl of granola.  I was done with breakfast by 7:15, took my coffee to the living room, and enjoyed it by the warm glow of the fireplace as I worked on my iPad with Juniper on my lap and watched the night yield to the orange glow of sunrise.

New photo accessories from B&H Photo Video in New York, NY.

New photo accessories from B&H Photo Video in New York, NY., photographed with the new Sony a99v-DSLT camera.

My main focus today was the cockpit of the bus, specifically the floor/wall tile, but first I got dressed, turned up the heat in the bus and the garage, and then opened the boxes that arrived yesterday from B&H Photo.  I managed to do that at 8:30 AM; well ahead of my usual getting started time of 10 to 10:30 AM.  Most of the items were in one large box but two small items were in a separate box that must have been shipped from a different location.  The shipping boxes were in good shape and the B&H sealing tape was intact.  I removed everything from the shipping boxes and then checked them off on the packing slip.  Again, all of the individual product boxes and other packaging were undamaged.  I opened each item, carefully removing all of the pieces and manuals/paperwork.  I arranged everything on the dining room table and took a few photos to document what was there.

I had been pondering the damaged plywood under the driver’s seat ever since I removed the old vinyl tile.  The exposed plywood was screwed down in lots of places so I figured it was not the original floor of the bus.  I could also see many additional plywood layers in the holes for the seat mounting bolts.  Closer inspection revealed that the top layer of plywood in the driver’s area was in two pieces, fore and aft, and that only the aft piece was damaged.  Based on all of that information I decided to try removing the aft piece.

All of the screws came out except for two and they just spun in their holes so I figured the wood around them was bad.  It took a little prying but the piece popped loose.  I pushed the two power wires for the motorized seat back through a hole and the board was free.  What I found made my heart sink.

First look at the water damage in the aft portion of the driver’s floor area.

First look at the water damage in the aft portion of the driver’s floor area.

The underside of the plywood was much more damaged than the top side and it was moist.  The original bus floor was even worse.  Part of it was missing and I was able to crumble much of what was still there from the rear mounting holes back.  It was obvious that there had been considerable long-term exposure to water but it was not obvious how this had occurred and was, apparently, still occurring.  I texted Linda and Chuck with a photo of the damage and heard back from both of them fairly quickly.  This was clearly an unanticipated setback but long term it was better that I discovered it, and had a chance to fix it, rather than having covered it up.

Speaking of covering things up, the top layer of plywood must have already been damaged when we bought the coach in late 2009.  One of the things we had Creative Mobile Interiors (CMI) do to the coach between September 2009 and April 2010 was pull the carpet out of the entry and cockpit and replace it with the gray vinyl tile that I just removed.  The tile was under the swivel pedestal base of the driver’s seat so whoever installed the tile must have removed the base and must have seen the obvious signs of damage.  They should have stopped right there and let someone know and CMI should have contacted us to discuss a course of action.  The obvious course of action would have been to pull up the top layer of plywood and see what was going on.  We would not have been happy about it at the time as we were already spending more money on fixing things than we anticipated, but we could have discovered and fixed this six years ago.

The floor directly under the base of the seat is the ceiling of the first bay on the driver’s side of the bus.  It was very chilly outside so I put on my hooded sweatshirt and had a look from below.  I could see that the four threaded holes for the seat mounting bolts were part of two large steel angles running fore and aft that were welded to two square tubular steel cross members.  From that observation I decided on how to proceed.

My plan was to cut out the bad plywood by cutting between the centers of the holes.  That would leave half of each angle to support a new piece of filler plywood.  I got the Porter-Cable oscillating saw and started cutting out the really rotten wood aft of the rear seat mounting holes.  I was not prepared for what I found when I finally got that piece out.

The damaged bus sub-floor cut away. I could see through into the bay below the driver’s seat. The blue to the left is paper shop towels soaking up the water and rotted plywood in a small tray area.

The damaged bus sub-floor cut away. I could see through into the bay below the driver’s seat. The blue to the left is paper shop towels soaking up the water and rotted plywood in a small tray area.

What I found was water; not dampness, but standing water.  And debris, lots of mucky debris.  We had a lot rain starting late Tuesday evening, all through the day yesterday, and overnight into early this morning so I suspected that this water might be “fresh” as in recently arrived in this location.

The cross member aft of the rear pair of seat mounting holes is the top of the rear wall of the compartment under the driver’s seat.  All of the water was in the area aft of the cross member in what appeared to be a kind of tray about two inches deep below the level of the driver’s floor.  It was almost full of disintegrated plywood, and other stuff, and obviously did not have a natural drain.  I sent a second  text message to Linda and Chuck with a photo of the water/debris-filled pan aft of the rear mounting holes for the driver seat pedestal.  Some things you just have to share, and some things you just have to see to believe.

It took me a little longer to realize what was going on as my immediate concern was cleaning up the mess.  I put on a disposable glove to pick up all the detritus in the tray and put it in a trash bag.  The tray extended under the floor towards the outside of the coach so I reached back in there and just kept pulling out more and more wet junk.  At this point I started to analyze what was in front of me.

It was now obvious to me that the damage to the floor under the driver’s seat was caused by water filling this tray and coming in contact with the bottom of the plywood bus floor.  With nowhere for the water to drain it was able to stay in contact with the plywood for very long periods of time allowing it to penetrate the plies, soften them, and destroy the (water soluble) glue between them.

Clearly I needed to figure out where this water is coming from and stop it, but that was not going to happen today.  I did, however, go back outside and check the front electrical bay.  Sure enough, there was a little water on the floor of that compartment, so it was possible that the water might be coming from there somehow.  If so, I need to find the breach and seal it.  That, however, just pushes the problem down the road as I will still need to figure out how water is getting into the electrical bay in the first place and stop that.

The more I studied the way the bus was built the clearer it became that the original plywood bus floor extends under the left console into the first bay and separates the small upper compartment from the larger one below.  But this tray-like area was below the floor and farther back which meant it was under the front electrical bay and above the driver side steer tire.  I will have to check again but it appeared that this piece of plywood must be the floor of the electrical bay.

With a better, but still incomplete, understanding of the situation I resumed cutting out plywood.  My oscillating saw went through the rotten wood like a hot knife through butter, but did not cut the undamaged plywood very well.  I figured the blade was dull so I opened the Bosch replacement blade I had on hand only to discover that it did not fit my Porter-Cable tool.  Arrrgh.

It was probably a good time for a break anyway, so I went to Lowe’s to get a couple of extra blades.  I had good QSOs with Mike (W8XH) going to and from the store.  The weather is supposed to be very pleasant all next week, with afternoon highs in the upper 60’s, so we are going to try to find a day to work on my antennas and the small tower next to the house.  Bus or no bus, I also have to make time for our amateur radio hobby.  When I got home I made popcorn for lunch and then got back to work.  It’s a good thing I don’t have to fix most of my meals.

Linda called at 3:15 PM to see if she needed to come home and pick me up before going to Ann Arbor.  Given what I was dealing with I was tempted to say ‘yes’ but I knew that this was a situation where I needed to stay on task until it was fixed.  Brendan and Shawna both had work-related obligations this evening and asked Linda if she could watch Madeline for a while.  Rather than have her cut her work day short to come home she left the bakery and drove directly to Ann Arbor while I continued to work on repairing the floor.

I called Chuck to see if he had time to consult with me about all of this.  He called me back and we talked it through.  He thinks the entry point for the water could be the frame on the large piece of fixed glass just aft of the driver’s position.  I know we have a leak near the front of the large window assembly just aft of that one and the forward edge of the window panel may also be above the front electrical bay.

As soon as I was done talking with Chuck I removed the reading light on the vertical walnut chase by the driver’s left shoulder and then removed the nine screws that hold the cover in place and took it off.  I have known for a long time that there was a lot of stuff running through that chase but I had never removed the cover to look inside.  It is crammed full of AC and DC wires, coaxial cables, air lines, and residential air-conditioning refrigerant lines.  My immediate interest was evidence of water, and I did find the same stains that were similar to ones we have found elsewhere in the coach, but I did not see anything that looked or felt wet.

With the new blade for my oscillating saw I managed to cut out the piece of plywood between the four mounting holes but it wasn’t easy.  With that piece out, however, I could use my inspection mirror to see the underside of the floor and reach into the space below to determine distances to various structural members with my carpenter’s tape measure.

I still had more wood to cut out but by 4:15 PM I’d had enough for today.  I set the top layer of plywood back in place and covered all of the larger holes with painter’s tape in a feeble effort to keep critters and cold air out of the coach overnight.  I also used two pieces of felt and painter’s tape to seal the hole where the steering column goes through the floor.  I took a few more photos, which I had been doing all along today.  Tomorrow I think I will use the circular saw and/or the cutoff tool and try to make quicker work of this.

Before quitting for real I decided to unscrew the 3-sided bump out from the passenger side HVAC duct cover and measure the left desk base and pedestal to see what the correct distance needs to be.  The bump out protrudes about four inches but it should only be three inches.  As I suspected it is too big by the width of the wood, but I will take more careful measurements before I take it to Jarel to have it cut down.  I also discovered, however, that the filter material we used to cover the hole where the heater hoses previously came out of the HVAC duct was interfering with the fit of the duct cover, including the bump out.  While I was thinking about it I pulled out the two filler strips that go on either end of the plywood sofa seat.  Jarel is going to remake them longer and out of solid walnut.  Since we moved the seat board out almost five inches one side of each strip is now exposed and visible and the stained plywood edge is just not the look we want.

We had a heavy overcast most of the day and by 5 PM the light was fading.  I dialed back the thermostats, grabbed the camera and the house phone, locked up the bus and went inside.  I changed into my robe and then fixed dinner.  I did not want to spend a lot of time preparing and eating a meal by myself so I had a can of Amy’s Chili with Vegetables.  I added crackers, Smoked Tabasco Sauce, and shredded Daiya mozzarella vegan cheese.  Some strawberry preserves on crackers added a touch of sweetness and Stash Raspberry Pomegranate Green Tea added its own warmth.  Given a little more time I can make a better meal for myself but ever since Linda retired and took over preparing our whole-food plant-based (vegan) cuisine I am no longer as comfortable/confident in the kitchen as I once was.  This way of eating involves ingredients and techniques with which I am simply not familiar.

After dinner I sat on the living room couch in the same spot, and in the same robe, as I did at the beginning of the day and worked on this post.  I like the sense of things coming full circle, but mostly it is a comfortable place to sit and use my iPad.  Linda and I texted for a while after she had put Madeline to bed.  At 9:07 PM she indicated that she was leaving Ann Arbor and heading home.  She got home a little before 10 and we sat in the living room for a while and finally turned in at 11.  It had been a long day for both of us.

 

2015/10/20 (T) Pop-X Pickle

Leave a reply

It’s a good thing there are still five weeks until we depart for Florida; there are a lot of unfinished items that need to be taken care of on the bus and around the house/property before we go.

When Phil is here my attention tends to be on what he is doing.  He really knows his stuff, and is an excellent contractor to work with, but since he is not working from drawn plans there are inevitably questions and discussions about just exactly what it is I want and whether that is the best idea or even doable.

Phil had ordered a load of sandy soil for delivery first thing this morning and the “train” (double trailer) showed up not long after he did.  The sandy soil he wanted was not available so he got clean sand instead.  The train driver of the backed it over our third culvert and into the part of our yard were Phil wanted the material dumped.  That took a lot of skill and was impressive to watch.  I took a few photographs but video was really required to capture what was happening.  The Sony SLT-a99v does video in several different modes but I am just beginning to learn how to use it as a still camera and did not want to mess around with shooting video.  Besides, I am not a videographer; it’s a completely different way of thinking than being a still photographer.

Phil digs the trench for the electrical conduit from the SW corner of the garage to the far side of the driveway extension where he also dug a hole for the post that will support the RV outlet box.

Phil digs the trench for the electrical conduit from the SW corner of the garage to the far side of the driveway extension where he also dug a hole for the post that will support the RV outlet box.

With the material on site Phil was at the point where he needed to dig the trench for the RV electrical feed.  That meant I had to quickly make some final decisions.  I had an 8 foot 4″x4″ treated post and the PVC conduit pieces I needed to go from the post under the driveway to the other side but not enough to go all the way to the garage.  If I only put conduit under the driveway I could cap it, let Phil bury it, and then dig it up later and finish trenching from there to the garage.  I would not do that by hand, however, so it would mean having Phil come back next year just to dig this little trench.  Although I could have him dig the foundation hole for the ham radio tower at the same time that still did not make any sense to me.  Among other considerations I would have to fill the trench in by hand after I ran the cable.

Another option was to still use conduit just under the driveway but go ahead and run direct burial cable like we did two years ago for the pull-through driveway in front of the house.  I would need three (120VAC) or four (240/120VAC) large wires (or equivalent service entrance cable, each at least 80 feet long to get from the outlet box location in the post to the riser pipe on the garage and through the wall into a circuit breaker box.  Not only would I have to get the wire, which would be expensive, I did not have the outdoor outlet box or other parts I needed, so it would take me quite a while to go buy everything.  I also did not know exactly where/how I would feed the circuit.  (I had some ideas about that but they depended on just what the electricians do tomorrow.)

The most expeditious, and least expensive, option was to get more conduit and additional fittings and run the conduit all the way from the post to the southwest corner of the garage.  I left at 9:30 AM for Lowe’s as Phil started digging the trench and the hole for the post.

At Lowe’s I picked up five more 10′ pieces of 2″ PVC conduit, a 45 degree elbow, another 90 degree elbow, a right angle entry box, and a bag of 2″ conduit clamps.  By the time I got back to the house Phil had the post set in place and most of the trench dug.  I got all of the conduit pieces laid out on the ground and got the PVC cement, a hack saw, and the rope and weight.

Since Phil could not do anything else on the driveway until the conduit was installed he helped me install it (or vice-versa).  We joined 10′ sections to both ends of one of the 90 degree elbows and then dropped the weighted rope through it.  We then set the elbow and one of the straight sections in the trench with the elbow at the base of the post and the other straight section going straight up the post where I secured it with two clamps.  We proceeded to drop the weighted rope through additional straight sections of conduit, applied PVC cement to the ends, and put them together.  The conduit had to be inserted about 3″ into the mating piece and twisted as it went in.  I was glad Phil was there to help with this as I did not have the grip strength to do it by myself.  (I don’t have a lot of physical limitations but the arthritis in the base of my thumbs makes itself known in specific situations.)

When we got near the southwest corner of the garage we measured and cut a section of straight pipe to get us to a turn in the trench.  Because of a decorative grass plant the trench could not go directly to the desired location on the west side of the garage and had to go between the grass plant and a nearby small evergreen bush and then turned towards the garage.  We installed a 45 degree elbow to get around the corner and it ended up in the center of the trench.  When I said Phil knew what he was doing I meant it.  We again measured carefully and cut a short section of straight pipe to get us to a 90 degree elbow that would turn up and bring the conduit out of the trench and up the side of the garage.  I measured and cut the vertical riser section and we cemented it into the elbow.  We now had a complete run with conduit coming out of the trench vertically on both ends.

Phil back fills the trench for the electrical conduit from the corner of the garage to the RV electrical post.

Phil back fills the trench for the electrical conduit from the corner of the garage to the RV electrical post.

While Phil used his excavator to scoop and push dirt back into the trench and tamp it down I closed off both ends of the conduit.  At the garage end I removed the gasketed cover from the entry box, cut a short piece of 2″ conduit, and put it in the fitting hole on the back side.  Next I brought the weighted rope up through the bottom fitting hole of the box and used Gorilla tape to secure it inside the short back pipe.  I put a cap on the other end of the short back pipe and then put the entry box on top of the riser sideway.   I coiled up the extra rope, taped it inside the box, and put the gasketed cover back on.   I did not cement any of these connections.  When permanently installed the gasketed cover will point away from the wall and the hole in the back will have a longer piece of paper 2″ conduit cemented in and going through a hole into the wall of the garage.

At the post I used a Rigid brand pipe cutter, designed specifically for cutting large plastic pipe and conduit, to cut off the vertical riser at a convenient height above the top of the post.  I threaded the rope through a 3/8″ hole in the center of a 4″ disc of 3/4″ plywood and tied a big knot in it.  I modified the 2″ cap by drilling three adjacent holes lengthwise from the bottom up and cutting out material with a hacksaw to make a slot.  With the rope hanging over the edge of the conduit I lined up the slot in the cap with the rope and put the cap over the end of the conduit.

Since I decided to not have Phil build the area leading up to the planned barn location I wanted to pull all of the unneeded yellow plastic stakes out of the yard and put them away.  Re-staking the layout, however, is a time-consuming task so I put 10″ metal (iron) spikes at the locations of the front corners of the barn and the center point for the curved transition into the driveway.  I drove them flush with the soil so Keith would not hit them with his mower but we can find them later with a metal detector.

With the conduit installed and the trench filled and tamped, Phil filled started building the “curbs” for the driveway.  He had excavated parts of the driveway path and filled in other areas to create a base for the construction fabric and road gravel that was eight inches below the finish grade.  The construction fabric is 12’6″ wide and Phil likes to wrap it up on the sides about 8″ so when he staked out the driveway to be 11′ 2″ wide.  Phil used the sand to build up the areas along both sides of the driveway so that it looked like he had cut the driveway out, but that is not, in fact, what he had done.

My main bus project today was cleaning up the kitchen and living room, which mostly involved moving tools back to the garage.  It is a confined workspace and tends to get cluttered over time as we fetch tools for this and that.  I also wanted to be able to see the desk and its Corian countertop.

Two of the three sets of cushions in place on the new built-in custom walnut sofa/storage base.

Two of the three sets of cushions in place on the new built-in custom walnut sofa/storage base.

I called Butch in Quartzsite, AZ regarding the distributor tester.  He suggested that I send him an e-mail requesting Bill’s e-mail address and he would send it in his reply.  We then discussed the refrigerator and he suggested that I set the freezer to a colder setting, leave the fresh compartment setting as is, and monitor it for a while to see if it changes.  I did that and reset the min/max memory for both compartments.

Phil is not done with the French drain yet and spent part of the afternoon working on that instead of the driveway.  He made lots of trips back and forth with the front loader to take the topsoil he had removed to create the driveway, spread it out along on top of the pea gravel that fills the drain trench, and grade it off to blend with the undisturbed yard along either side of the drain.  Before he is all done with these two separate, but inter-related projects, he will have to bring in several truckloads of topsoil.  It will be used to fill low spots, especially at the west end of the property, and to cover everything that has been disturbed.  All of the topsoil will be finish graded to blend into the existing contours of the property and then seeded with grass seed.

The view from the living room looking towards the hallway. The new built-in custom walnut desk has its Corian countertop in place and the new refrigerator is in place next to the built-in custom pull-out pantry.

The view from the living room looking towards the hallway. The new built-in custom walnut desk has its Corian countertop in place and the new refrigerator is in place next to the built-in custom pull-out pantry.

I did not want to get involved in any complex or time-consuming projects so I hung out on the west half of our yard where Phil was working and took lots of pictures with the new camera.  Actually, I had been doing that all day trying to document the work as it progressed.  When I wasn’t taking photos I gathered up broken branches and larger deadfall and carried or dragged it to the brush pile on the west side of the line of large fir trees that separate the east and west halves of our five acres.

Linda called around 3:30 and asked me to see if her wallet was on her desk.  She thought she had it with her but could not find it.  She finally located it in her car where it had been since falling out of her case this morning.  She was on her way home by 3:50 PM.

I had a final chat with Phil, who won’t be back until Saturday, and then closed up the bus and the garage.  We were headed to Ann Arbor this evening and I needed to get cleaned up and put on nicer, more appropriate clothes for our evening out.  I used to wear Oxford shirts and nicer pants every day for work, and sometimes a sport coat and tie or even a suit.  These days it’s mostly polo shirts and blue jeans or sometimes REI ripstop nylon convertible cargo pants.  And this summer it has mostly been my work jeans and work shirts.

We left around 5:15 PM and were parked in Ann Arbor before 6 PM.  We agreed to meet Kate at the Lab Cafe which was just around the corner from the Thompson Street parking garage.  (This garage is behind the former Border’s book store #1 which also housed the company’s corporate headquarters.  Our daughter started with Border’s as a cashier at this store and within four years was a regional manager for their PaperChase product line before the company imploded and went bankrupt.)

Kate was sending Linda text message updates on her travel status and ETA so we ordered a couple of decaf coffees to go.  At $3.75 each they were pricier than we are used to paying for coffee but they were “hand-crafted” and the coffee was very good.  It took the barista at least 10 minutes to make our cups, grinding the beans just before brewing and then slowly pouring hot water through individual filter holders after pre-wetting the filters.  In the time it took to make our coffee I would have been on my second cup at Panera.

Linda (front) and Kate (behind) take in the interior of one of the Pop-X art exhibit sheds.

Linda (front) and Kate (behind) take in the interior of one of the Pop-X art exhibit sheds.

The music was too loud and really awful, a bad combination in our opinion, so we sat outside in spite of the occasional attempt to rain.  When Kate showed up we walked the short distance to Liberty Park to see the Pop-X Art Exhibit.  Organized by the Ann Arbor Art Center, all of the art was displayed in “sheds” designed by an architect, one artist per shed.  The sheds were approximately 10 feet square with steep pitched roofs.  The roofs, and the two sides they pitched down to, were covered in clear wavy plastic panels to let in a lot of natural light.  The back end was solid and the front had a pair of sliding “barn style” doors hung from tracks.  There was a solid floor that was elevated relative to ground level and provision for electrical power.  They were designed to be sold as potting sheds after the exhibit was removed at the end of the week.  Although the light was fading I was still able to get some decent shots with the new Sony a99v DSLT camera.  It has much greater light sensitivity than the Sony alpha 100 it is replacing as my primary camera and this was my first opportunity to take advantage of that since getting it.

Our main reason for coming to Ann Arbor was to have dinner with Kate but Pop-X was a nice bonus.  Ann Arbor has a LOT of dining options; hundreds I would guess just in the very walkable downtown area.  We decided to try the Grizzly Peak Brewing Company after Linda confirmed that they had some things on the menu we could eat.  It was a bit of a walk but the rain held off and it was an otherwise pleasant evening.

Linda had a dark Porter with definite chocolate tones and I had a hard cider with distinct cinnamon/vanilla tones.  It was also supposed to have roasted pecan notes but I did not detect that.  Kate had a red beer that was not hoppy and thought I might have liked it.  I had a sip of Linda’s Porter and it was very agreeable.  We both had small couscous and greens dinner salads, which were very nice, and both had wild mushroom burgers, which were excellent.  Linda said her chips were also very good and my French fries were tasty and generously portioned.  Kate had a burger and all of our meals came with pickles.  Kate does not care for pickles, which I knew, and does not care for vinegar in general, which I did not know, so Linda and I split her pickle rather than have it go to waste.  The waiter was very attentive and a good sport when I asked for a gallon of ketchup for my fries.  He brought two very full bottles for the table and a bottle of Frank’s hot sauce.  We tipped him accordingly.

At 9:30 PM we started a slow stroll back to the parking garage and chatted a while longer by our cars, which coincidentally were parked very close together.  It was 10:40 PM by the time we got home.  I fed the cats and we went straight to bed.  I was up later than I wanted to be trying to outline this post but I had not had much opportunity to work on it throughout the day.

 

2015/10/19 (M) Flashless

Leave a reply

Linda was up at 5:45 AM and out the door by 6:15.  I woke up but went back to sleep and finally got up at 7:30 and got dressed.  I turned on the furnace in the garage and turned up the thermostats in the bus and then had breakfast.  Rather than grind up a small quantity of coffee beans and get the coffee maker dirty I had a cup of tea.  I retrieved Butch’s e-mail and called Clyde in Canton to arrange pickup of the antique Sun distributor tester that Butch bought from him last night on Ebay.  I will drive down Friday to pick it up.

Phil showed up around 8:30 AM, unloaded his front loader, and got to work on the French drain.  I went out around 10 AM and talked to him briefly.  I then walked through the southwest corner of our property looking for a corner marker.  I did not find one but I did discover some REALLY big trees with REALLY BIG vines woven through them.  The base of the vines was as big as one of the trees, about 30″ in diameter.  I had never seen a vine root that size.

Back at the house I called John Palmer, of Palmer Energy Systems in Florida, to update him on my recent call to Magnum Energy technical support.  He said he would talk to Tom in the next couple of days and try to get me the connector (terminal block) I need.  We agreed I will call him back on Friday.

Next I called A-1 Upholstery in Elkhart, Indiana and talked to Terry.  I ordered a bolster cushion to fill in the space behind the sofa seat cushions and below the sofa back cushions.  It will be 6″ high x 4-3/4″ deep x 78″ long and will be one density of firm foam rather than a firm center layer with softer outer layers on top and bottom (like the seat cushions).  She will use a plain beige fabric as it will not be visible and so it does not have to match the other sofa cushions.  She said it would be ready in early November, which is plenty of time for us to drive down and get it.  The price was $125, which sounded like a fair price to me.

I got out my old Sunpak DX-8R ring flash and connected it to one of my Quantum high voltage battery packs but the battery pack appeared to be dead.  The two battery packs I have are almost unused but have apparently self-discharged and are now dead.  This also happened to my original battery packs.  The only flash equipment I have is set up to run off these packs but I am not inclined to replace them again as I do not use them enough to keep them charged which makes it hard to justify the cost as they are expensive.  Unfortunately that leaves me, for the moment, without any flash capability for the new Sony SLT-A99V DSLT camera.  Buggers.

I sent a TXT message to Joe to let him know that I did not see any indication of axle/hub seal leaks on the inside of the bus wheels.  I then called Bill in Mexico, Indiana and left him a message regarding the antique Sun distributor tester.  I will drive it at least as far as Elkhart, Indiana when I pick up the bolster from A-1 Upholstery and transfer it to Bill if he can meet me there.  There is also the possibility that I will drive it all the way to Bill’s place in Mexico, Indiana and stop by Jarel Beatty’s cabinetry shop in Logansport to have him cut down the connector on the passenger side HVAC duct cover.  If I do I will also pick up the drawings for the desk, sofa, and pull-out pantry as long as I am there.

Phil checks the grade of the new driveway extension. The laser level is set up by the utility pole.

Phil checks the grade of the new driveway extension. The laser level is set up by the utility pole.

I went back outside and walked through the layout of the driveway extension with Phil.  He then set up his laser level, took elevation measurements at various points, and made an annotated sketch.  He needed to think about the data and figure out what we could actually do given the change in grade from the existing concrete driveway to the road at the third culvert and the need to flatten out before reaching the culvert to tie in with where the barn will (might) eventually go.

Keith, from Kish Lawn Care, showed up around 11 AM to mow the grass.  I got out our leaf blower and let Phil know that I would be occupied for a little while with yard work.  I blew the leaves off of the rear decks, out from under/around various bushes, and off of the two boulder retaining walls into the yard where Keith could mulch them with his riding lawn mower.

About the time I was done blowing leaves Phil had a plan to discuss.  The elevation drops 7-1/2 feet from the concrete driveway (that goes from the street to the garage) to the street at the third culvert some 200 feet away.  Phil thought that our best bet was to slope down from the driveway over a distance of 40 feet, level out for 40 feet, and then gently slope down for 70 feet to the area in front of the future barn location.  That would leave another 50 feet with a slight drop to get to the street.  Some of the area down there will be close to level, however, so another RV could park down there.

We also discussed running power and agreed that I would buy about 40 feet of plastic conduit to get under the level area and headed towards the southwest corner of the garage.  We would need the conduit first thing tomorrow morning so I decided I would go to Lowe’s this evening.

I finally got to work in the bus around 1:30 PM.  I positioned the sofa seat, secured the piano hinge to the stationary backboard with four screws and then drilled all of the other screw holes using my smallest VIX bit.  I installed all of the little screws, dialed back the thermostats, and closed up the bus.  My time-on-task was short but it was a big item to check off of my “list.”

The Sunpak DX-8R ring flash can operate on four AA batteries so I put a set in and connected it to the hot shoe on top of the camera.  The camera was able to trigger the flash (more than once) but the shots were seriously overexposed.  I did not take the time to try and figure out if the flash can be controlled by the camera based on light coming through the lens.  If not it won’t be usable in most situations.

It was a mild day with blue skies and white puffy clouds so I took the new camera outside to capture some images of the work Phil is doing.  I shot a few frames of the more colorful trees in our yard while I was at it.

Linda texted me at 3:40 PM to let me know she was leaving the bakery and stopping at the store on the way home.  Phil continued to find rock, concrete, and brick debris as he dug out the driveway extension.  He used the 30″ toothed bucket on his excavator to sift out the larger pieces and pull them into a pile and then used his front loader to put all of it into his dump truck.  I got a metal tine rake and raked out some of the smaller stuff, not because it needed to be removed but because I needed to do something physical and wanted to smooth it out to get a better idea of how it will look when finished.

Phil started securing his equipment at 5 PM and we were wrapping up our last discussion of the project for the day when Linda got home at 5:30.  After unloading a few groceries she started fixing dinner.  Phil took off and I continued raking for another half hour until dinner was ready.  Linda served the rest of the polenta with puttanesca sauce and steamed sliced parsnips.  I thought we finished the Cupcake Black Forest wine last night but I was pleasantly surprised to find out that we still had enough for our meal this evening.

After dinner I went to The Home Depot looking for a fuel filter for our Cub Cadet lawn tractor.  THD sells Cub Cadet equipment but only had generic fuel filters so I did not buy one.  I went to Lowe’s, where we get a 5% discount on everything we buy! and bought the following:  four 10-foot pieces of 2″ PVC non-conductive conduit, a 90 degree elbow, a coupler, two end caps, 1″ and 1-1/4″ self-drilling screws, an 8′ long pressure treated 4×4′, and a clamp on saw guide.  The saw guide was an impulse purchase but I had a $10 Off card for a total purchase of $50 of more.  We have struggled with makeshift saw guides all summer and fall and I still have more careful cutting to do.  I already have a saw guide but could not find it and should have bought a new one at the beginning of the bus remodeling project.

Phil called the house while I was out so I called him back.  He had figured out that extending the driveway to within 10 feet of the front of the proposed bus barn would add 25% to the cost of the project.  That was more than I was prepared to spend at this time so we will defer that work until we build the barn, probably in summer 2017.  We watched Scorpion and NCIS Los Angeles and then went to bed.

 

2015-10-18 (N) Homage to FLLW  

Leave a reply

We got up at 8 AM.  I made Ethiopian Yirgacheffe half-caffe coffee while Linda prepared vegan pancakes.  We had talked yesterday about going to the Howell Farmers Market this morning but did not feel like going out in the early morning chill.  When we finished our coffee I turned the fireplace off and we got dressed to work.

Our focus in the bus today continued to be the built-in sofa.  We decided yesterday to move the plywood seat out from the wall 4-3/4″ from its original position.  The original stationary board on the back side of the piano hinge, which was only 2-3/4″ wide, was designed to place the front edge of the plywood seat (which has a 3/4″ walnut hardwood edge) 3/4″ beyond the cabinetry on both ends of the sofa with an overhang of just a few inches beyond the vertical front support board.  It was a nice design which tied in well with the cabinetry and kept the sofa from intruding into the living room aisle.  It resulted, however, in a seating depth of 16″ which turned out to be too short.  It was my homage to Frank Lloyd Wright: integrated, attractive, cantilevered, and uncomfortable.

As much as I like and admire FLLW’s work, I also like the Bauhaus maxim “form follows function.”  We needed a 3/4″ thick (11/16″ actually) board 7-1/2″ wide by 77-7/8″ long to locate the plywood seat in its new position.  The only wood we had on hand that we could cut this from in one piece was a 24″ X 96″ piece of walnut veneered plywood.  Since the board will not be visible I did not want to waste the walnut veneered plywood for this piece.

We also had a half sheet (4′ X 4′) of good plywood and after thinking about it for a while I decided to make the stationary board in two pieces.  The key was that I would use a third piece, cut from that same 4′ X 4′ sheet, as a splicing plate to join the other two pieces together.  But I was trying to accomplish more than that.  With the original design the pivot line of the piano hinge was over the top of the wiring chase, about 1-3/4″ back from the front edge.  That meant the back edge of the moveable seat board, when closed, was resting on the wiring chase for its entire length.  With the new stationary board the pivot line of the piano hinge is unsupported except for 5-3/4″ on each end.  The third piece of plywood would be at least a partial solution to that problem.

We worked in the garage with the overhead doors closed and the furnace on.  I cut two 7-1/2″ wide pieces off of the 4′ X 4′ sheet of plywood and then cut them to lengths of 38-7/8″ each so they would be just shy of 77-7/8″ when butted together end-to-end.  We took the two pieces to the bus and set them in place on top of the writing chase which sits atop the HVAC duct.  They just fit, which was nice.  I marked the underside along the edge of the wiring chase with a pencil.   We then took the pieces back to the shop.

I found a relatively flat portion of the garage floor and laid the two pieces end-to-end face down.  I set the third piece on top of the first two so that it was of equal length in both directions from the center and was at least 1/4″ forward from the line I had marked.  This third board extended beyond the front edge of the other two boards by at least two inches along its entire length of four feet.  With Linda holding it in place I inserted four self-drilling wood screws, two for each of the main boards, to hold the three pieces in position.

We placed the old 2-3/4″ wide board along the edge of the new boards and marked the locations of all of screw holes for the piano hinge.  I then center punched and drilled countersunk holes for lots of screws being careful to keep them in between the hinge holes.  I ran all of the screws in until the points just protruded from the other side.  I then applied Titebond II wood glue to the two main boards, positioned the third board using the screw tips as alignment guides, and ran all of the screws down pulling the pieces tightly together.  Linda got a paper shop towel wet and I used it to clean off the excess glue that oozed out from between the boards.

We took the new stationary backboard to the bus and set it in place upside down.  I marked the underside along the edge of wiring chase and then we flipped it end-for-end and set it in place right side up.  We pulled it forward so I could mark the locations of the existing screws securing the top of the wiring chase to the two long sides and then slid it back against the wall.  The line served as my guide for where to screw the backboard to the wiring chase.  (The chase has two long “1×2″ sides on edge with a 3/8″ thick plywood top that is about 4-1/2″ wide.  For maximum strength I needed to screw through the backboard into the 1x2s.  I also needed to avoid the space between the 1x2s as that is where all of the AC wiring is run.)

I center tapped a lot of locations and drilled them with a #6 countersink bit even though I was using #8 self-drilling outdoor screws.  The reason for the drilling step was to make sure I did not split any wood.  I screwed the backboard to the wiring chase with lots of 1-1/4″ #8 screws in two rows corresponding to the front and back side boards of the wiring chase.

The backboard pieces had oozed a small amount of additional glue so I used a piece of scrap aluminum sheet metal to scrap it out of the joint.  When the plywood seat is closed the back couple of inches will rest on the third piece of plywood so there cannot be any interference along there.  We set the moveable seat board in place and marked all of the hinge holes on the stationary backboard and then pulled it out gain.  We did not, however, attach the piano hinge to the stationary backboard as I wanted to let the glue cure for at least 24 hours.

By this point it was 1 PM so we stopped to have lunch which consisted of vegan hotdogs with mustard, onions, and relish and both red and green grapes.  We got these grapes at Meijer’s and their produce is usually good, but the green grapes had almost no taste.  Oh well; there will be days (and foods) like that.

After lunch we shifted our attention to the driveway extension project.  I gathered up a box of plastic and wood stakes, a mallet, a 100 foot tape measure, and the site plan for the bus barn and driveway.  It took us about three hours to stake out the location of the pull-through driveway, locate the front corners of the bus barn, and stake out the approach/apron for the barn.  Phil will be back early tomorrow morning and the first thing on the agenda is going over the layout and figuring out elevations for the two planned level pad areas.

At this point Linda went inside to work on dinner while I cleared the margin of the woods along the south side of the driveway extension.  I added bar/chain oil and a 40:1 fuel:oil mixture to the chain saw and got out the compound loppers, pruning saw, pole saw, and safety glasses.  I initially used the loppers to cut down small saplings, cut off small branches, and trim back bushes and vines.  I used the chain saw to cut down slightly larger trees, up to 3” in diameter at the base, and finish cutting out three bushes and some entwined vines.  I then used the pole saw to trim low overhanging branches.  I dragged all of the cuttings to a spot on the west side of the fir trees and used the chain saw to cut the larger trees into smaller pieces.

It was 6:30 PM by the time I was done and had the tools put away.  Dinner was almost ready when I got a call from Butch.  He was following up on how our refrigerator was performing and also needed my assistance with a possible Ebay purchase.  The item he was interested in was in Canton, Michigan about 45 minutes from our house, and the seller was not willing to ship it.  He wanted to know if it would fit in our Honda Element and if so, would I be willing to pick it up if he decided to buy it.  Of course I was willing to help as long as my car was able to handle the item.  While he was on the phone I measured the clearance for the rear hatch and gave him the dimensions.  As soon as we got off the phone he e-mailed me the link to the auction, which still had 85 minutes remaining.

For dinner Linda started with a really nice salad that had slivered almonds and pumpkin seeds and dressed it with Ken’s Sweet Vidalia Onion dressing.  The main course was an amazing soup.  She roasted a golden acorn squash, sweet potatoes, carrots, garlic, and shallots.  She then put these in a pot, added vegetable broth, and heated the mixture.  To finish the dish she used an immersion blender to purée everything into a smooth, thick, hearty, and delicious soup.  After working outside all afternoon on a chilly day it really hit the spot.  We finished the bottle of Cupcake Black Forest red wine we opened yesterday.

After dinner I retrieved Butch’s e-mail, checked out the item, and e-mailed him back.  I then spent a little time reading and replying to posts in various RVillage groups.  I called Butch back just before 8 PM and then turned on the Yaesu FTM-400 to join the SLAARC Info Net at 8 PM.  Unfortunately all I heard was noise.  I have not used the radio for the last few weeks so I don’t know if the net did not take place (unlikely but possible) or if a problem has developed with our system.  If the later, it is most likely the Morgan I.C.E. lightning arrestor (again).  Whatever the reason, I was not going to figure it out this evening.  I went to bed at 9 PM and wrote this post.  It took some time to write but if I do not record the details the same day they slip away quickly.

 

2015/10/17 (S) First Snow

Leave a reply

Last night we removed the dining table from the back of my car and put it on the bed in the bus.  We then removed the two rear seats and put them in the garage.  We wanted the back of the Honda Element empty when we got up this morning as we do not usually have time to spare in the morning before driving to South Lyon for breakfast with the South Lyon Area Amateur Radio Club.

It’s always good to see our fellow hams and today was no exception.  We arrived just before 8 AM and stayed for over an hour.  We left around 9:15 and drove to Chuck’s shop in Novi to get the box with the two remaining lower windshields for our bus.  Chuck was already there and helped us load the box into the car.  The box was sized to hold five windshields but only had two in it so it was light enough for us to move by hand.  I knew it would fit in my car as we had measured it on a previous visit and I had checked the dimensions against the car.  We set one end on the tailgate, lifted the other end, and slid it in.  We chatted for a while, and looked at a project Chuck is working in for new front window shades, before heading home.

Phil was not at our house when we got home but he had obviously been there.  All of the concrete, and many of the rocks and boulders, were gone from the driveway extension area so I presumed he had loaded them in his truck and hauled them away.

The Converted Coach Owners (CCO) Halloween Rally was going on this weekend and today was the main day for activities.  We had intended/hoped to go to the rally but the progress on our bus remodeling has slowed over the last couple of weeks for various reasons, all legitimate, and it was not in a condition to travel or be used.  It’s not that things are not getting done; they are, just not as fast as we would like or need them to.  Among other things I have not yet secured the refrigerator and pantry.  We thought about driving over in the car but it was over two hours one way and we needed to spend what time we had available working on the bus and could not justify being gone.  Thanksgiving does not look/feel that far away anymore.  It also seemed ill-advised to be gone while Phil is here digging up the yard.

My main bus focus for today was completing the installation of the built-in sofa.  We had already set the plywood seat board on a blanket on the bus kitchen floor so I had access to the inside of the base/storage box.  I did not need Linda’s assistance for a while so she worked on her counted cross-stitch project.  Before starting on the sofa, however, I took care of a few other minor things.

First I replaced the alkaline batteries in the TempMinder thermometers with Lithium ones.  I then reset the minimum and maximum temperatures for the two remote sensors.  Sensor #1 monitors the freezer and sensor #2 monitors the fresh food compartment of the bus refrigerator.  The directions for the TempMinder suggest using Lithium batteries if the remote sensors will be in cold environments.

Next I got a piece of scrap SurePly underlayment to see how it would fit in the rabbited wood trim on the lower outside wall of the hallway.  I inserted it fully into a corner and marked the edges with a pencil.  It is approximately 3/16″ thick and fit nicely without being too tight.  With a layer of veneer it should be just right.  When I removed it the depth of the rabbits appeared to be 5/16″ to 3/8″.  I think the underlayment will make a nice base for hardwood veneer.  I will cut the panels 1/2″ wider (22-1/2″) and 1/2″ longer (28″) than the 22″ X 27-1/2″ dimensions of the framed opening and allow them to “float” just like a frame and panel door.

My last mini-task was locating the 1/4″ walnut veneered plywood we removed from the old refrigerator and measuring it to see if we had pieces big enough to panel the damaged area on the wall by the co-pilot seat.  I was pleased to find that the remaining pieces are large enough for this application.

By now it was 12:30 PM and my phone reminded me that we had an RVillage Ambassadors webinar/meeting at 1 PM.  Linda heated up some Amy’s Vegetable Bean Soup and made hot lentil loaf sandwiches with ketchup.  Yum.  We got our first snow flurries of the 2015-16 winter season during lunch and they continued off and on through the afternoon.  We moved to Michigan in May 1976.  It snowed on October 15th that year and we had snow on the ground every day until early April 1977.  While that has not held up over the years as a “typical” southeast Michigan winter it was very different from what we grew up with in Missouri and formed our first and most lasting impression of our adopted state.

I retrieved the link for the Go To Meeting from the RVillage website and put it in my web browser.  1 PM came and went with no meeting.  The meeting notice said “Saturday, October 17 at 10 AM PST” but they had clarified that was actually 10 AM PDT, which is 1 PM EDT.  We decided that perhaps they really meant PST, which would be 2 PM our time.  We tried again an hour later, but no meeting ever commenced.

When I finally got to work in the bus on the sofa I removed six screws, three each from two angle brackets, and pulled the entire base assembly out from the wall, giving me complete access to the HVAC duct and wiring chase.  Much of the final installation of the sofa involved this duct.

Powered and manual sheet metal nibblers with the opening Bruce just cut in the OTR HVAC duct and the piece of sheet metal that was removed.

Powered and manual sheet metal nibblers with the opening Bruce just cut in the OTR HVAC duct and the piece of sheet metal that was removed.

The ends of the plywood seat rest on two boxes with open ends that also serve as plenums for air from the OTR HVAC system ducts.  I needed to cut out rectangular openings in the vertical face of the duct to allow air into the back end of these boxes.  I used a 1/2″ drill to create starter holes at the corners of the openings and then used a manual sheet metal nibbler and a drill-powered reciprocating nibbler, both of which I borrowed from Chuck a few weeks ago, to cut out the sheet metal.  The two tools work differently but they both worked well and I was glad I had both of them for this task.  The powered nibbler created a lot of small metal debris so I vacuumed the whole work area very thoroughly when I was done nibbling.

The right (forward) end of the duct also had an extra hole in it where I did not need or want one.  I removed an old sheet metal patch plate and cut a new one to cover the area I needed to close off.  I ended up having to pre-drill holes as I spun the heads off two of my cheap sheet metal screws.  I had a heck of a time getting the shafts out, but I got it done.  This was just one more example of why seemingly simple projects always take longer than they should.

Phil returned while I was working on the sofa and continued trenching in the French drain.  I stopped to chat with him briefly and Linda came out to let me know she was headed to the grocery store.  I then got back to my own tasks and let Phil get back to his.

The left support/plenum box with the circular register hole cut in the face plate.

The left support/plenum box with the circular register hole cut in the face plate.

The open fronts of the two plenum boxes are attached to the inside of the vertical front support, which is 3/4″ walnut veneered plywood.  To get the air out of the boxes and into the coach my design called for brown plastic 4″ round louvered diffusers.  They are considered “four inch” because the two inch long cylindrical pipe on the back will just fit through a 4″ diameter circular hole.  (A 4″ flexible duct, like dryer duct, will also just fit over the pipe.)  The visible part of the diffuser is actually 5-1/2″ in diameter.

The inside width of the plenum boxes is 4-1/4″ by design.  I needed to center a 4″ hole within that space so I had to locate the center point for my 4″ hole saw very accurately side-to-side.  I also wanted the hole centered vertically.  Using my small square I marked the vertical midpoint on the edge of the front plywood at each end.  I then measured in 2-13/16″ from the midpoint mark and used my spring-loaded center punch to mark the center of the hole.   [The 2-13/16″ dimension came from half the inside width, or 2-1/8″, plus the thickness of the plywood used to make the plenums, or 11/16″.]

A close up view of the nylon mesh screen material used to cover the opening in the HVAC duct to keep critters that might get into the duct from getting into the support/plenum box.

A close up view of the nylon mesh screen material used to cover the opening in the HVAC duct to keep critters that might get into the duct from getting into the support/plenum box.

I stood the boxes on their back ends so the front board was horizontal.  I straddled the front board with my legs to hold it and drilled starter holes with a #6 countersink bit.  I then drilled the 4″ holes with a 4″ hole saw using my 1/2″ Craftsman corded drill, being careful to have the pilot bit in the starter holes and drill perpendicular to the face of the plywood.  I have had this drill for 37 years.  It is very powerful and has several ways it can be gripped quite securely.  It is large, heavy, and lacks the convenience of a cordless drill but when I need to use a bit with a 1/2″ shaft and/or need the torque, this is still the drill for the job.  The hole saw created some sawdust so I vacuumed the whole area thoroughly when I was done drilling.

I was just finishing this work when Linda got back from the grocery store.  She put the groceries away and came out to see if I needed any assistance.  I already had the roll of plastic screen in the bus and she got the Gorilla Tape from the garage.  I cut pieces of the screen large enough to cover the two rectangular openings in the HVAC duct and used lengths of Gorilla Tape to secure them.  We then slid the base/storage assembly back into position, pushed it tight to the HVAC duct, and reattached it to the wood wire chase on top of the duct.  The two support boxes and the return air box have foam weather stripping on the back edges to seal against the duct.

We picked the plywood seat up off of the kitchen floor and set it back in place but did not secure it.  We left it out several inches from its original position and got a seat and back cushion from the bedroom.  We experimented with different spacings and finally agreed that we need to have the seat out 4-3/4″ farther than originally designed.  The current hinge board is 11/16″ plywood, 2-3/4″ wide by just under 78″ long.  This board is screwed to the top of the wiring chase and to one side of the 72″ piano hinge.  I will replace it with a piece that is 7-1/2″ wide by the same length.  I will also have to provide some additional support for the seat side of the piano hinge as in the original design had both sides of the hinge resting on top of the wiring chase on top of the HVAC duct.

The Tulip Tree behind our house in its full fall glory. This is the first photo to be posted in this blog taken with the new Sony a99v DSLT camera.

The Tulip Tree behind our house in its full fall glory. This is the first photo to be posted in this blog taken with the new Sony a99v DSLT camera.

That was the end of the interior bus work for today.  By the time we were done Phil had driven his front-loader onto his flat-bed trailer and secured it so it appeared he was wrapping up for the day.  I chatted with him about the project for 30 minutes before he left.  Earlier in the afternoon I had found my site plan drawings for the bus barn and agreed to stake out the driveway tomorrow so we could review it first thing Monday morning.

Linda had invited Meghan and Chris for brunch tomorrow but it was not a good weekend for them as the Michigan vs Michigan State football game was taking place in Ann Arbor.  Chris manages the Pizza House restaurant, and being away on football Saturday is not an option.  They will come next Sunday (31st) instead.

For dinner Linda made a nice salad of mixed greens with dried cranberries, sliced almonds, and diced onions dressed with raspberry vinaigrette.  The main course was pan-fried polenta with vegan puttanesca sauce.  It held its heat to the last bite and was very satisfying on a cold evening.  I opened a bottle of Cupcake Black Forest red wine.  We have had it before and, although drier than I prefer, it went well with the meal.

After dinner I got my flashlight and checked the bus for axle/hub seal leaks by looking under the bus from the opposite side to see the inside of the wheels.  I did not see anything to suggest a problem on any of the six positions and will text that information to Joe tomorrow for planning purposes as he would require a second day to work on the seals if that was needed.

We spent the last couple of hours of the day in the living room, with the fireplace turned on, reading, writing, and playing games while enjoying some red grapes for dessert.  Linda got a text from her sister-in-law, Mary, with a photo of her and Ron “standing on ‘the’ corner in Winslow, Arizona.”  Ron has been retired for many years but Mary only recently retired and they are on their first extended camping trip in their A-liner trailer and their first trip to the southwest U.S.

We went to bed around 10 PM.  Linda fell asleep quickly while I divided my attention between cooking shows on the Detroit PBS Create channel, a concert by Eric Clapton on PBS, and working on this post.

 

2015/10/16 (F) Desk Installation

Leave a reply

We were up at 8 AM, fed the cats, made coffee, and had breakfast.  Phil showed up around 8:30 AM, unloaded his front loader, dropped his flatbed trailer, and left in his dump truck.  I turned on the fireplace and we enjoyed our coffee while iPading until 10:15 AM.

Our first task today was to cut up several large limbs that I pulled out of the woods last evening to get them out of Phil’s way.  I cut them up with the chain saw and then we stacked them on the disposal pile for Phil to haul away.

Phil returned at 10:30 and moved his Caterpillar 305C excavator into the woods across the street by the culvert.  I went down to chat with him briefly to make sure I understood what he was going to work on.  There were a lot of small trees (3″ diameter), saplings, and bushes scattered around the site.  Some of them had been dead for years and some had just been knocked over by Phil.  I decided to work in that area with my chain saw cutting everything up into five foot lengths so Phil could use his front loader to get them into his dump truck.  I worked at this until 11:30 AM and then turned my attention to the bus.  Linda worked on her needlepoint while I cut wood.

Before getting started on construction tasks I took two pieces of filter material and set them on the wire shelf in the freezer compartment of the new refrigerator, one on top of the other.  I then set the two remote thermometer sensors on the filter material.  Butch had suggested the other night that I set the sensor on a sponge to get it off of the floor of the freezer compartment as it was likely responding to the automatic defroster heat strips when they come on.  I figured the filter material would work just as well and that placing the sensors on the shelf would definitely get them away from the floor.

Linda brought out a bag of ice from the house fridge and put it in the bus freezer.  She also filled several 1/2 gallon juice and milk cartons with water, put the caps on, and put them in the fresh food compartment.  The purpose of all of this was to add thermal mass to the compartments to cause the refrigerator to run less often and reduce large swings in temperature.

Inside the bus our first sub-project was installing the desk, which included putting the front passenger side HVAC duct cover in place even though it is not finished.  It took us quite a while to get everything positioned just right.  With Linda holding things in position I screwed the right pedestal to the wall, adjusted the position of the base and screwed the pedestal to the base.  We then repeated that process for the left pedestal and base.

Linda removes the backing from the double-sided tape on the back side of the air grate in the center connector/cover for the desk.

Linda removes the backing from the double-sided tape on the back side of the air grate in the center connector/cover for the desk.

At this point we had several things to do with, and under, the center connector/cover so I removed it and took it into the garage/shop.  We cut a piece of the decorative brass colored metal grate and secured it to the back of the air opening with small screws every few inches.  Next we cut a piece of black plastic mesh to fit over the grate.  We then cut pieces of 3M Extreme Mounting Tape (double-sided) and attached them to the back side of the grate in between the screws.  Linda peeled off the protective layer and we carefully placed the plastic mesh.  Using one of the scrap pieces of the protective layer I rolled the plastic into the take with our wallpaper seam roller.  Finally, we had a piece of filter material already cut to cover this air intake opening so we set that on top of the mesh, pressed it down to take advantage of the tape, and then secured it with Gorilla Tape on all four edges, rolling it with the seam roller to get good bonding.

A detailed view of one of the homebrewed tongue and groove alignment assemblies made from flat mending plates.

A detailed view of one of the homebrewed tongue and groove alignment assemblies made from flat mending plates.

Back in the coach I had to tie in the outlet strip to the 120VAC power feed.  I shut off the breaker for this circuit and checked with my tester to make sure it was not live.  The hot and neutral wires were accessible but the ground wires were back under the left pedestal where they were not easy to reach and manipulate.  It took a while, certainly longer than it should have, but I got the three ground wires tied together with a grounding clamp.  I connected the hot and neutral wires (three each) relatively easily using wire nuts.  I turned the circuit breaker back on and checked that the outlet strip had power between the correct terminals and did have power between any other terminal pairs.

I went to the garage to get a four foot long piece of 1″X1″ aluminum angle that I bought weeks ago to use as a support bracket for the upper rear edge of the center connector/cover.  I was going to cut off a 26″ long piece and then drill countersunk holes but I noticed a piece of 1/2″X1/2″ light gage angle that was about 26″ long and already had holes in it.  It was long enough to span the space between the pedestals and go under each one about an inch.  That was sufficient to position it correctly so Linda held it there while I secured it to the wall with four round (pan) head screws.  I then put the center connector/cover back in place.

Phil has cleared all of the organic debris from the area where the driveway extension and RV pad will be located.

Phil has cleared all of the organic debris from the area where the driveway extension and RV pad will be located.

Phil starts trenching and placing the plastic drain tile tubing for the French drain.

Phil starts trenching and placing the plastic drain tile tubing for the French drain.

 

 

 

 

 

 

 

 

 

 

 

Phil had long since left in his truck to dump all of the wood debris.  We had a light lunch of Amy’s Lentil Vegetable soup and fresh organic grapes.  While we were eating a group of three deer came to our back yard and eventually ended up eating apples that had fallen from our tree onto the ground.  These same deer, along with two others, were here yesterday at twilight and were very frisky.  We saw them later in our neighbor’s yard across the street.

Another view of Phil’s smaller excavator with the 12” bucket being used to trench the French drain in the southwest portion of our property.

Another view of Phil’s smaller excavator with the 12” bucket being used to trench the French drain in the southwest portion of our property.

Phil returned around 3 PM and started working on the French drain.  He replaced the 30″ wide toothed bucket with the 12″ one and started at the high end if the culvert on this side of the road.

The grand finale was the installation of the Corian desktop, which has been sitting on a blanket in the middle of the living area floor since Tuesday.  I drilled countersunk holes through the four corner plates in each desk pedestal from underneath.  I then inserted 1-1/4″ #8 self-drilling outdoor wood screws into each hole, again from underneath, until they just protruded above the corner blocks and then backed them off until the tips were just below the surface.  We set the desktop across the pedestals and pushed it as tight to the back and right end wall as we could.  Linda put her weight on it and I ran the screws home, pulling the top tight to the pedestals.  We reinstalled the four drawers in the right pedestal, finally getting them off the floor in the hallway where they have been since Tuesday.  We stepped back to admire the desk and agreed it was a thing of beauty and a joy to behold.  Linda also marveled, once again, at how much space she now has to work in the kitchen.

A wider shot showing the excavator and drain tile. The laser level is at the left edge of the frame. The main arm of the excavator (with the bucket attached) has a laser sensor on it that tells Phil exactly where the lower edge of the bucket is relative to the laser level.

A wider shot showing the excavator and drain tile. The laser level is at the left edge of the frame. The main arm of the excavator (with the bucket attached) has a laser sensor on it that tells Phil exactly where the lower edge of the bucket is relative to the laser level.

The “denouement” was mounting the outlet strip and adding felt pads to the two fake drawer fronts on the left pedestal and then adjusting the magnetic catches.  I originally had the outlet strip (temporarily) mounted to the wall between the two pedestals with two screws a few inches below the cord notch in the center of the back edge of the desktop.  Rather than put it back there I decided to mount it on the underside of the desktop just in front of the cord notch.

The underside location will work just as well as the wall mount location for regular 2- and 3-prong plugs but probably not as well for small AC adapters.  The added pluses of this location, however, are: 1) it will not interfere with cords coming through the notch, 2) it will be up out of the way of the UPS (uninterruptible power supply) that will sit on the shelf at the top of the center connector/cover, and 3) if liquids are accidentally spilled and run over through the notch they will not run into the outlet strip.  Besides, devices with an AC adapter will probably be plugged into the UPS so this was a better overall approach.

Our next task was to adjust the sofa seat until it was deep enough to be comfortable.  We slide the plywood seat out a couple of inches and then got the seat and back cushions (three each) from the house where they have been stored since September 21st.  We put the cushions in place and sat down.  We pulled the cushions out and pulled the seat board out until it was five inches farther out than originally designed and put the cushions back in.

The front edge of the seat cushions were out farther than I liked but we both agreed the sofa was now comfortable to sit on.  The distance from the bottom front edge of the back cushions to the front edge of the seat cushions was originally only 16 inches and that turned out to just be too short.  With the seat board moved out it will now be 21 inches.

In order for the sofa to work correctly, both as a sofa and as a bed, we will need a cushion that is 5″ wide by 6″ high, by ~76″ long to fill in the space behind the seat cushions and below the back cushions.  The height and foam makeup will be such that it is level with the tops of the seat cushions and have the same firmness and feel.  Would that I had designed the sofa for this depth to begin with and had the seat cushions made accordingly, but we were trying to open up the living room by not having the sofa protrude into the aisle any more than absolutely necessary.

Next up was reinstalling the wood trim in hallway.  We have an interesting plan for the lower half of the hallway but in case we do not get it finished before we leave for the winter we wanted the trim off the bed and back on the wall.

The lower outside hallway wall. There were originally three framed panels of vertical strip mirrors here. We will replace them with wood panels, probably in a lighter color to contrast with the walnut trim.

The lower outside hallway wall. There were originally three framed panels of vertical strip mirrors here. We will replace them with wood panels, probably in a lighter color to contrast with the walnut trim.

This trim originally framed three panels of vertical strip mirrors.  We were able to remove the mirrors as they were glued to wallpaper.  In the process we discovered that the left and right panels were the same width but the center panel was wider.  The trim consisted of six pieces of wood; a long upper and lower horizontal piece and four vertical pieces.  The six pieces were screwed to the lower half of the outer wall but not attached to each other.  The left and right vertical pieces were tight to adjacent woodwork, but the two intermediate pieces were free to be repositioned.

We reattached the upper horizontal piece first making sure the mounting screws went back in the same holes.  Next we pushed the lower horizontal piece into place but did not screw it to the wall.  We then attached the left and right verticals.  The horizontal distance between the inside edges of the left and right verticals was 75 inches.  The two intermediate verticals were each 4-1/2″ wide so the distance between verticals needed to be 22″ (75 minus 9 = 66 divided by 3 = 22).  We carefully positioned and secured the two intermediate verticals to achieve this spacing.

The trim boards all have rabbited edges on the back side.  I need to measure them carefully, but they are ~3/16″ deep by 3/8″ wide.  Our current plan is to use 3/16″ underlayment or other 3/16″ high quality plywood to make three panels that will fit within these rabbits with a little room to spare.  The panels will either have a hardwood face or we will cover them with a hardwood veneer of a wood that contrasts with the walnut trim.  We can get the veneer from Rockler once we decide what we want.

Linda spread out several towels on the new desktop and we moved tools and supplies from the A-V cabinet, behind the driver’s seat, to the new desk.  I then removed the Corian top of the A-V cabinet and put in on the bed.  We still have a small amount of wallpaper to install in the front of the living room and into the cockpit on the driver side, but it will not be easy to do.

These areas, such as the one behind the A-V cabinet, are small with limited access so most of my sanders cannot be used.  The only one that might work is the Porter-Cable oscillating tool but I did not get it out today.  I got some sanding sponges instead and tried those on the wall under the passenger side window trim next to the co-pilot seat.  When I sanded a dark area about 6″ long by 3″ wide the wood in the center crumbled and I ended up with a hole 3″ long by an inch and a half wide.  I could see one of the stainless steel structural members through the hole.  Given what was obviously water damage I was glad we bought a bus with welded stainless steel as the main structural material.

Based on what I could see, the walls in the bus appear to be 1/2″ plywood although I did not measure the thickness.  This area had obviously gotten very wet over a long period of time and some of the wood has rotted.  It is the only spot we have discovered that is this damaged and we immediately realized that we will not be able to wallpaper this area.  We will probably panel over it, similar to what we plan to do with the veneered panels in the hallway, but today was not the day to figure that out.

It was going on 5 PM and we decided we were done for the day.  I turned off all of the electric heaters, turned on the Aqua-Hot, turned on all three thermostats, and set the temperature to 20 degrees C.  The refrigerator was also indicating much colder freezer temperatures than it had been before I moved/isolated the remote sensors so I reset the freezer and fresh food controls to their “normal” center positions.  Tomorrow we will replace the alkaline batteries with the Lithium batteries we bought specifically for the TempMinder thermometer system, reset the min/max data, and monitor it for a few days.

I walked down to see what Phil was doing.  He was making good progress with the French drain but did not have enough of the plastic drain tile to finish it today.  He plans to work tomorrow and will have the additional tile he needs to finish the drain.  I left him to his work and took photos of the fall colors in our yard as I worked my way back to the house.

I spent an hour at my computer dealing with e-mail and transferring photos from the Sony a100 to my laptop.  Linda called me to dinner at 7 PM.  It was a simple meal of vegan Coney dogs with mustard, onion, and beans served open-faced on a whole wheat hotdog bun.  As a side dish Linda steamed Opo squash.  It was the first time either of us had this particular squash.  It was very mild with a hint of cucumber.  It is available all over the world and widely consumed as it is relatively inexpensive.  It was OK, but I thought it might work better as an ingredient rather than a stand-alone side dish.

I exchanged a couple of text messages with Chuck and confirmed that we would be at his shop tomorrow after breakfast to retrieve our two bus windshields.  The rest of the evening was spent in the living room by the fireplace reading and writing on our iPads before turning in and watching episodes of Rick Steeves’ Europe and Joseph Rezendo’s Travelscope on Detroit PBS (WTVS).

 

2015/10/13 (T) Desk Alignment

Leave a reply

I got up at 8 AM, put on my robe, made coffee, fed the cats, and refreshed their water fountain while Linda got dressed and washed blueberries to put in our granola.  We took our coffee to the living room where I turned on the fireplace and we were joined by our feline friends.  I put the finishing touches on yesterday’s post and e-mailed it to myself while Linda pulled up the latest video post from Dr. Michael Greger at NutritionFacts.org.

Linda left at 9:30 AM to meet Diane at Kensington Metropark for their weekly walk.  As this will probably be their last walk together until spring they planned to go to lunch afterwards.  While there was some work I could do by myself on the (permanent) installation of the desk there were other aspects of the job that would definitely require two people.  I needed to finish updating the roster for the FMCA Freethinkers chapter so I spent about 30 minutes reading the manual for the new Sony SLT-a99v camera and then got dressed and worked in my office for the rest of morning.

After a short lunch break I resumed working on the roster until Linda got home.  She and Diane had lunch at Baker’s in Milford as it is close to the Metropark parking lot where they meet.  We removed most of the things from the bus we were not currently using, many of which were stored in the sofa storage box.  We got the sofa seat off of the desk pedestals and set it back in place on the sofa base.

I wanted to use pieces of a 24″ X 30″ furnace filter to cover the various air inlets in the desk bases and the air outlets in the OTR HVAC duct.  The best way to hold the filter material in place appeared to be with some very strong tape.  We did not have any such tape on hand so Linda went to Lowe’s and bought a roll of Gorilla Tape while I cut pieces of filter material to fit the various openings.

The left desk base and passenger side OTR HVAC duct showing the pieces of furnace filter material used to seal these openings while permitting filtered airflow.

The left desk base and passenger side OTR HVAC duct showing the pieces of furnace filter material used to seal these openings while permitting filtered airflow.

We got all of the openings taped up but I still needed to fabricate two tongue and groove alignment devices between the pedestals and the center connector/cover.  I make these out of flat mending plates, one on the pedestal (tongue), and two on the connector/cover (groove).  The tongue is flat against the back side of the pedestal vertical board and protrudes about 1/2″ beyond the edge.  The groove is made from two plates, one stacked on top of the other, attached to the back side of the vertical connector/cover board.  The upper plate is just back from the edge of the board and the lower one (next to the wood) is offset from the edge a little more than 1/2”, just enough to create a space for the tongue.  The tongue and groove devices match two others lower down on the connector/cover.  All four of them are oriented vertically allowing the connector/cover to drop into place and force it to align with the matching pieces of the pedestals.  A pair of horizontal plates, one on each pedestal, provide a resting surface for the connector/cover that aligns it horizontally.

With the devices fabricated we were finally able to set the pedestals on the bases, drop the connector/cover in place, and align everything as if the entire desk was a single unit.  We then got the Corian desktop out of my car, brought it into the coach, and set it in place.  It will require some careful adjustments before we screw everything down but it basically fit properly and looked good.  Final positioning of the left pedestal and base, however, would require us to put the front HVAC duct cover in position.

We got the cover out of the library and into the bus for the first time since we brought it home from Jarel Beatty Cabinetry in Logansport, Indiana.  The length was perfect but the bump out where the heater hoses were originally going to loop through was too deep.    I suspect the mistake was in my design/drawings.  Jarel knew this piece was supposed to line up with the left pedestal and base but I no longer recall if he even had the desk pieces in his possession when he was building the cover.  At this point it didn’t matter anyway.  The misalignment is with the base and is not very visible.  Also, the bump out is screwed on to the main cover so it can eventually be removed and trimmed or replaced with one that has the correct dimensions.

Once we had the cover in place I realized that I also needed to fabricate and install alignment plates between the cover and the left pedestal.  I had not planned on this and did not have enough mending plates so we went to Lowe’s to buy more.  While we were there I bought another can of 40:1 premixed fuel and a bottle of bar and chain oil for the new Poulan Pro 18” chainsaw.  We stopped at Walmart to see if they stocked a particular folding chair made by Stakmore that we have seen online, but they did not.  We think it would work nicely as a desk chair, and go well with the interior materials and colors in our bus, but we would like to see one in the round before buying it.

Back home I worked on the alignment plates while Linda prepared dinner.  We had leftover lentil loaf, microwaved sweet potatoes, and a mix of steamed broccoli and Brussels sprouts.  She added a little water to the lentil loaf before reheating it to moisten it a bit.  We both like ketchup on our lentil loaf and I added some Pick-a-Poo sauce to mine.  All three dishes were served hot, which was comforting on a cool evening, and everything was very tasty including the cup of hot tea.

I returned to the bus after dinner and finished installing the mending plates on the HVAC duct cover.  I was not able to put it in place by myself, and there was no reason to have Linda come out and help at this hour, so I set the thermostats back and locked up the bus.

I called Butch and this time the call went through.  I updated him on the installation and testing of the fan-coil heat exchangers and asked him about the operation of our new refrigerator.  He suggested that I isolate the remote temperature sensors by using pieces of the furnace filter material to keep them from touching an objects or surfaces directly.  He and Fonda are wrapping up at the RV Park in Bouse and moving to Quartzsite on Thursday.  After we were done talking I worked on this post while we watched a few TV programs and then went to bed.

 

2015/09/13 (N) Club Business

Leave a reply

Linda is still fighting her cold and I was up way too late last night so we slept until 9 AM this morning.  Because we were getting a late start, and neither of us was hungry, I made coffee but we skipped breakfast.

It was 51 degrees F in the bus so I turned on all three electric toe kick heaters and put on my zip front sweatshirt that I use to work in cool situations.  We took all of the freezer packs out of the house refrigerator freezer compartment and moved them to the freezer compartment in the bus fridge.  Linda also filled four large containers with water and snapped the lids on.  We put those in the refrigerator compartment on the bus, turned on the power, and put the wireless remote thermometer in the freezer compartment.

I was going to raise the front of the refrigerator until the top hinge for the freezer door just touched the ceiling of the alcove but our relatively inexpensive model apparently lacks that adjustment.  Linda was also concerned about how we will latch the doors for travel.  She remembered seeing a very clever latch for a fridge with doors like ours at the GLAMARAMA rally in early June and found a picture of it on her phone.  It is actually fairly simple and if custom made could be installed using the holes for the center hinge (between the doors) on the handle side (right side) of the fridge.

(I still like Scott Bruner’s solution best.  He devised an electromagnet system that is activated by turning the ignition on but has an override switch.  He and Tami have a cafe door, bottom freezer drawer unit.  One electromagnet holds plates on top of the cafe doors where they meet at the center of the fridge.  A second electromagnet is mounted on the right side of the lower case and holds a plate on the side edge of the freezer drawer front.  Very clever, and very fail safe.)

Bruce installs the fixed side of the piano hinge to the top of the wiring chase above the OTR HVAC duct.

Bruce installs the fixed side of the piano hinge to the top of the wiring chase above the OTR HVAC duct.

Our first construction task for today was to finish installing the built-in sofa.  This was a semi-permanent installation with everything in its final place and screwed in.  We will have to disassemble it once to finish cutting it and screening off the openings in the OTR HVAC duct and to drill the 4″ diameter holes in the vertical front panel for the circular registers.  We also need to find a pair of suitable length lifts to support the seat in the open position.  Finally, we need to find and mount some 12V DC LED lights and replace the momentary contact switches in the aft end cabinet with on-off versions.

It took us until 12:25 PM to finish the sofa (for now).  We took a brief break and had an apple for a snack.  Our next task was to put the plywood bed platform back in the coach.  That sounds simple enough but we knew from taking it out that it would be difficult to put back in.  The platform is the size of a queen size mattress, in two sections joined by a piano hinge.  It’s big, bulky, and very heavy, with no good handholds but we managed to get it into the bedroom and setting flat on the storage box base.

The physically hard part was behind us but now we had to get the fixed part of the platform screwed back down to the base, requiring us to put 18 screws back in the holes they came out of.  I rewired the aisle lights before we did that as I was easier to get to the wires.  We used two screws to index the location, checked the reveal along the length of each side, and screwed it down.  I then reconnected the two gas springs while Linda held the platform up.  I also connected the wiring for the two cargo lights but they did not come on.  I will have to change the bulbs and see if that’s the problem but for now we had more pressing tasks.

A view from near the co-pilot/navigator seat of the built-in sofa with the hinged seat base lifted up to reveal internal pieces and storage space.

A view from near the co-pilot/navigator seat of the built-in sofa with the hinged seat base lifted up to reveal internal pieces and storage space.

We went inside, each had an apple, and then returned to the bus.  I had planned to temporarily mount two 12V DC switches but did not have time to fabricate a temporary mounting plate.  We needed the switches hooked up so I just reconnected the female spade connectors on the cable to the spade lugs on the switches and draped the wires over the arm of the passenger chair.

Our next task was to temporarily install the desk.  The installation was only temporary in the sense that we would need to disassemble it to get the Aqua-Hot fan-coil heat exchangers installed in the bases.  My preference was to get the heating system configured as part of the desk installation but we ran out of time before our appointment at Coach Supply Direct.

Our first sub-task was to cut the 1/4″ Baltic birch plywood spacer to fit on the right side of the right pedestal/base.  I cut it to be shorter than the desk and not as deep as the base, which is recessed at the front to create a toe kick space.  I cut the lower back corner out so the space would fit around the HVAC duct / wiring chase.  We peeled off some clear tape from the mirrors in the right rear corner down below the level of the top of the desk and set the spacer in place.

Our next task was to redo some AC wiring to get power to the space between the pedestals and reconnect the passenger side front duplex outlet.  To get power to the interpedestal space I decided to run 2C+G (Romex) cable from the wiring chase through a hole in the bottom of the pedestal, up the inside rear left, and out through a hole in the upper rear left side.  This hole and cable will not be visible unless someone crawls under the center of the desk.

In order to get the cover/shelf in the foot well aligned with the left and right pedestal/base components I decided to use mending plates attached to the back side of the bases and pedestals.  We started with the right hand components.  I attached a plate to the back side of the left rear base projection and one to the underside of the left end of the upper bottom section of the pedestal.  We set the base in place, put the pedestal on top of it, and set the cover/shelf in place.

We carefully shifted the components until we had them aligned the way we wanted.  I then secured the pedestal to the wall (which is 5/8” or 3/4″ plywood not sure which) with a single screw through the back panel centered from side-to-side and a couple of inches down from the top edge.  We double-checked the alignment of the pieces and then secured the pedestal to the base with three screws.  The base is not screwed to the floor or anything else except the pedestal.

We set the left base and pedestal in place and fussed with the alignment for but it was already 4:15 PM.  We had planned to quit working at 4 PM to get cleaned up for our SLAARC meeting and have dinner.  We still have a lot to do tomorrow for me to be ready to leave on Tuesday morning, but it should be manageable.

We went to Panera in Brighton for dinner and both had the Edamame Soba Noodle Bowl.  It was a generous serving that was tasty and filling even though it was only 390 calories.  It was very high in sodium, a common but unfortunate problem with most of Panera’s food, so not something we would eat often.

We arrived at the South Lyon Witches Hat Depot Freight House at 6:30 PM for the monthly meeting of the South Lyon Area Amateur Radio Club (SLAARC).  We had a larger group than usual, at least 30 people.  The business meeting was brief and followed by a program by Steve (N8AR) on the Yaesu Fusion technology.  Steve and several other club members brought different radios to demonstrate and let the attendees try.

We left in time to get home by 9 PM and watch an episode of Sherlock on Detroit PBS, followed by Rick Steve’s Europe and then Music Voyager.  We’ve been working long, hard hours and it was nice to take an evening to relax and do something other than work on the bus.

 

2015/09/12 (S) Making It Usable

Leave a reply

In spite of all that we still have to get done on the bus we got up at 7:15 AM and went to our SLAARC breakfast.  We did not get to go last week because our grand-daughter (Madeline) was here and we won’t get to go next week because we will be at an RV rally.  We did not hang around like we sometimes do and left at 9 AM, but at least we got to go.

When I quit working on the toilet in the bus at 10 PM last night I had come to the conclusion that I had spent six hours trying to fix the wrong thing.  I assumed that the leak was due to a faulty O-ring or a misalignment of two pieces with the slip fit, presumably caused by the 9″ piece of Qest pipe with 1/2″ NPT lavatory fittings on each end.  After hours of effort and numerous attempts it occurred to me that the problem could be the threaded fitting in the first piece.  The fitting is unusual in that it is hollow and has an inside hex shape.  I got my SAE and metric Allen wrench sets but the largest wrenches, 3/8″ and 10mm, were too small and would not engage the fitting.

After dropping Linda at home I went in search of a 7/16″ and 1/2″ Allen wrenches.  I stopped at our bank for a little cash and then went to The Home Depot as they are next door to one another.  No luck there, but I did buy a 20″ flexible supply line with 1/2″ FIP threads.  I tried Lowe’s next but that was another strike out.  I tried O’Reilly’s auto parts store, the Tractor Supply store, and the Sears store across the street.  Nope, nada, nothing.  The guy at Sears suggested ACE hardware back in Howell so I headed that way but pulled into an Advance Auto Parts.  They had a set of Allen wrench (hex key) stubs, with 1/2″ drive sockets.  It included sizes smaller and larger than what I was looking for, in addition to the ones I was looking for, so I bought it.

Back home we installed the three large drawers in the rear of the bedroom.  I then spent several more hours working on the toilet while Linda changed out the handles on all of the cabinet doors.  She even figured out how to remove the handle on the built-in laundry hamper in the bathroom. As I have said here before, she is a clever girl.  I unscrewed the insert with a 7/16″ hex key, cleaned off the old thread compound, wrapped the threads with Teflon tape, and screwed it back in.  I mated the air/water sequence valve with the vacuum breaker and got them mounted to the support bracket, getting them aligned and snug in the process.

The last step was to attach the 20″ flexible supply line to the air/water sequence valve and water supply line.  I attached it to the air/water sequence valve first, looped it around, and attached it to the incoming water supply fitting.  Easy to say but tough to do.  There is a lot of stuff crammed into the back portion of this toilet and there is barely room to get one hand in there to work, never mind two.  To make matters worse (for me) the only hand I could get in there was my left one.  Being right-handed that made a difficult task even more so.

I turned on the water and checked for connection leaks.  I did not see any so I applied air pressure and initiated the flush cycle but it did not work.  Nothing, nada, zilch, no movement of the valve, drain flapper opening, and no flow of water.  The air-water sequence valve is mounted to a horizontal plate.  It installs from underneath and is held in place by a large nut that threads over the top.  I thought perhaps this nut was too tight and causing the valve to bind so I loosened it and the valve started working.  I flushed it several times looking for leaks and did not see any.  We made tiny adjustments to the location and decided to screw it down.  It was 3 PM.

I found the four screws that were originally used to mount the toilet to the floor.  They are very large and quite unusual.  They are 2.25″ long with coarse threads and hex heads with large Philips screwdriver slots.  The center of the heads, where the screwdriver slots cross, are drilled and tapped and there are four black caps with screws built into them that screw into them to conceal them and give the toilet a finished look.  I was concerned, however, about their length.  The underlayment and tile are somewhere between 5/16″ and 7/16″ thick, slightly thinner than the ceramic tile I removed, and the bus subfloor is (presumably) 3/4″ thick.  Anything that penetrates the tile by more than 1″ risks coming through the bottom side of the plywood and potentially screwing into something it should not.  I measured the base of the toilet and it was an honest one inch thick so I decided I would reuse the screws when we got to that point.

At this point we took about 45 minutes to clean up tools and put things away in the garage.  We then turned our attention to getting the built-in sofa installed.  I removed a piece of expanded metal mesh and cut a piece of aluminum sheet metal to cover a hole and used heavy duty double sided 3M tape to attach it to the HVAC duct.  While Linda cut pieces of felt to go under any pieces of the sofa that touched the floor I cut and attached foam weatherstripping to the back edges of the two plenum/support boxes and the return air duct/shelf.

We put the two plenum/support boxes in place against the end cabinets and HVAC duct but did not take the time to cut and screen openings into the duct.  We set the return air duct/shelf in place and put in the vertical front panel but the shelf held it out so I removed the weatherstripping from the back edge.  We also did not take the time to drill the 4″ holes at either end of the vertical panel for the round diffusers as there was no point doing this until the HVAC duct was modified.

We secured each of the plenum/support boxes to the wiring chase with a single angle bracket and to the front panel with a pair of brackets.  I drilled and countersunk a three foot length of 1/8″ aluminum angle and we installed it against the inside of the vertical panel and the top of the shelf.  The shelf is 45″ wide (side-to-side) and there is a 3″ high by 44″ long piece of the vertical panel missing at the floor and centered side-to-side.  The aluminum angle will transfer vertical loads on the central portion of the vertical panel to the shelf, which is 3/4″ plywood with full depth pieces along each edge and a slightly shorter central support piece.

We had been making a list throughout the day of parts that we needed.  When we got to a point with the sofa where we did not have the screws we needed we took a break.  We went to Qdoba in Howell for dinner, our first visit to this particular eatery since we moved to the Brighton/Hartland/Howell area, and both had vegan taco salads.  The salads were good enough although the taco shell bowels were not the best we have had.  The servers seemed a bit stingy with the various ingredients but in the end the salad was substantial and tasty.  It was also a convenient and efficient location being on an out lot of the Meijer’s supermarket property and right across the street from Lowe’s.

After dinner we went to Lowe’s and bought felt drawer/door bumper pads, screws, and two more angle brackets.  Back home we worked on the built-in sofa until 9 PM and called it quits for the night.  I spent two hours at my desk and finalized a featured bus article for Bus Conversion Magazine on Larry and Carol Hall’s GM4106.  I uploaded the article and photo files it to my Dropbox BCM folder, and then e-mailed the publisher, editor, layout person, and Larry to let them know it was there.

I try to finish these posts each night before I go to sleep or first thing the next morning.  If I fail to do that I quickly lose the sequence of events and details.  I tend to be up too late as a result, but if I fall behind by even one day it is very difficult to catch up while also trying to keep up.  As much as I have enjoyed the remodeling project I will be glad to not be so busy this winter and be able to write shorter posts about the interesting people, places, and things we experience.

 

2015/09/10 (R) Illuminating

Leave a reply

Linda had to go to the bakery today so she was up at 5:45 AM and out the door by 6:15.  I was vaguely aware of the activity but fell back asleep and finally woke up a little before 8 AM.  I skipped breakfast save for a glass of juice to wash down my vitamin and allergy pill.  I spent time finishing yesterday’s blog post and thinking about what I absolutely had to get done in next four days.

I was working at the dining room table instead of in the living room so I got to watch a Red squirrel dart back and forth across the deck all morning.  It was gathering walnuts from the tree northeast of our house and taking them somewhere west of our upper deck.  It would run (hop) across the deck with a giant walnut in its mouth and then return by way of the deck railing.  While it was gathering another walnut I moved to our library where I had a good view of our lower deck.  It came down the stairs from the upper deck and disappeared behind the grill.  It may be storing them under the deck or under the cover on the grill, in which case we will have to move them.

The main pieces of the desk set in place but not yet assembled or secured, and without the temporary plywood top or permanent Corian countertop.

The main pieces of the desk set in place but not yet assembled or secured, and without the temporary plywood top or permanent Corian countertop.

Once I was in the bus I continued pondering how to get the desk installed so that everything would line up.  Built-in furniture is just that, and I had not spent a lot of time in advance figuring out how I was going to fasten pieces together and secure them to the coach.  I retrieved the piece of 1/4″ Baltic birch plywood from the garage to use as a spacer at the right end and just slid it in place temporarily.  I decided I would use mending plates attached to the back and underside of the left and right bases and pedestals to align the center cover.  I also decided to use a length of angle against the wall to support and align the pedestals and cover.  Along the same lines I decided to use smaller angle brackets to attach the vertical front panel of the built-in sofa to the two plenum/support boxes and the air return shelf, and to attach the plenum boxes and shelf to the HVAC/wiring chase.

One of the original living room AC light fixtures. These were no doubt high-end fixtures but no longer worked in our remodeled interior.

One of the original living room AC light fixtures. These were no doubt high-end fixtures but no longer worked in our remodeled interior.

Feeling like I should get something tangible accomplished I decided to re-install the AC light fixture and the three DC reading lights under the overhead cabinets above the desk.  Linda and I agreed last night that we needed to replace the three 120V AC light fixtures in the front of the coach so I turned my attention to that issue.  I removed the fixture on the driver’s side by the kitchen end of the sofa alcove and removed the mounting ring.  I also measured the size of the base and the overall size of the fixture and wrote them down.  Ideally I will find a fixture that has a similar size base but with most of the light fixture above the center point.  One of the problems with the current fixtures is that they hang down far enough that a person sitting on the sofa would bump them with their head and probably break them as they are made of glass rods.

I headed towards The Home Depot in Howell and stopped at McDonald’s first for French fries and a soda beverage.  I looked at all of their wall sconce light fixtures.  They had two different ones that I thought might work but deferred a purchase until I had checked at Lowe’s.  THD had 72″ piano (continuous) hinges, however, so I bought one.  I also looked at PEX plumbing parts as Butch mentioned last night that I could use them to plumb the fan-coil heat exchangers.

Lowe’s had a wall sconce that was a little more to my liking.  I needed three but they only had one in stock, which I bought.  The Associate checked inventory at other stores and indicated that there were two more in stock in New Hudson.  He wrote down the Model number and the phone number for the store and said I could call and they would hold the items for me.  I picked up a couple of 75W GE Reveal light bulbs, the mending plates, angle brackets, and two different pieces of aluminum angle while I was there.  I looked for pieces of felt but all they had were very thick furniture pads which was not what I needed.

The new living room light fixture. The color, style, and fit are a better match to the remodeled interior.

The new living room light fixture. The color, style, and fit are a better match to the remodeled interior.

I was going to stop at O’Reilly’s Auto Parts to check on heater hose, fittings, and band clamps but decided to skip that stop in favor of getting home and installing the new wall sconce light fixture.  It installed without too much difficulty and I liked the look.  The fixture, however, was rated for a maximum 60W bulb.

I closed up the house and bus and drove to the Lowe’s in New Hudson.  They did indeed have two more of the wall sconce light fixtures that I needed so I bought them.  I also picked up three 60W (equivalent, 8.5W actual) 800 lumens dimmable LED warm white light bulbs.  Linda texted me while I was at the store to let me know she was leaving the bakery and heading home.

I stopped at Michael’s Arts and Crafts in Brighton and bought a 36″ x 36″ piece of walnut brown felt.  I plan to use the felt underneath all of the pieces of the desk and sofa that contact the floor, and possibly in some other areas as well, to keep the wood from marring the tile.

When I got home I called Elkhart Campground to make a reservation for the GLCC rally next week.  I also called A-1 Upholstery in Elkhart, Indiana to check on our sofa cushions.  Terry said they were almost done and we could pick them up on Monday.  I then sent several text messages to Jarel with photos attached of the desk and sofa in place on the bus and indicated I had some questions and would call him later.

I was getting ready to install the other two light fixtures when Linda got home.  The timing was good as she got to see the first one and approve it before I installed the other two.  We discussed the covering up of the mirror strips in the corner and decided we would leave them for now.  We can cover them up later if desired.  Linda went in the house to fix dinner.  I got the second sconce installed and went inside.

I had a few minutes until dinner was ready and used it to send an e-mail to Jarel.  Dinner was couscous on power greens and small slices of bread from a baguette Linda bought the other day.  I also had the leftover corn on the cob.

After dinner I called Jarel.  We had a long chat and it was 8 PM by the time we finished.  Linda headed to bed and I went back to the bus to install the third/final light fixture.  I also installed four small frosted bulbs in the light fixture under the overhead cabinets above the desk, replacing the clear bulbs that were there.  This light fixture is part of the same collection as the ones I removed from the living room walls but its design and location do interfere with anything.  We might replace it someday, if we find something we like better for use over the desk that is the right size and shape, but for now it will remain in place.  I locked up the bus, closed up the garage, and headed to my office.

I dealt with some BCM-related e-mail and then off-loaded today’s photos from the Sony a-100 DSLR.  I went through all of the photos from September, selected about a dozen, and processed them into 300×200 pixel size images so I could share them with friends and family via e-mail.  I have written extensive blog posts everyday but last posted to the website in mid-July.  I don’t like being that far behind but getting the posts uploaded is just not as important as other things I have to do at this time.

I was heading to bed when I decided to replace the two light bulbs in our home kitchen that were burned out.  I had the two 75W GE Reveal bulbs that I could not use in the bus, so I installed them in the kitchen downlights, and that really brightened things up.

I got to bed just before midnight.  It had been a beautiful day, weather wise, and a cool night was in store portending good sleep.  But first I had to capture the details of today’s work for this post.

 

2015/09/09 (W) Move In Day

Leave a reply

We had a slow start to our morning.  I was up at 7:30 AM, finished loading the dishwasher, and made a cup of organic English Breakfast tea.  I fed the cats and then settled in to continue reading Oystein Ore’s Number Theory and Its History.  Jasper wanted attention and sat on my lap until Linda got up at 8:30 AM.  I made a cup of tea for her and brewed a second cup for me.

Linda developed a sore throat yesterday and did not feel like working last night so we deferred final cleanup of the grout on the new floor tiles in the bus until this morning.  She was obviously still not feeling well and was tired from not having slept well last night but she was willing to help with cleaning the grout reside off of the new tiles.  Before jumping into that task, however, we stripped the bed so I could launder the sheets and pillow cases.  We needed a mop for the floor cleaning so Linda went to Meijer’s and got one and picked up some blue Scotch Brite sponge pads.  While she was gone I went to the garage, smoothed the top surface of the return air shelf for the built-in sofa with 4/0 steel wool, and applied a second coat of polyurethane.  I had just enough to finish it.  I then started preparing for the tile cleaning.

I filled two 5-gallon pails half full of warm water and added 1-1/2 capfuls of Armstrong Once & Done concentrate.  The other pail was clean water for rinsing.  Cleaning the grout residue off of the tiles in the bus involved lightly scrubbing along and across the grout lines as well as the center of each tile.  I then went over the area with the square edged sponge side of the pad.  I went on to the next set of tiles while Linda trailed along behind mopping the area.  It took us a couple of hours to do the entire floor.

Part of the kitchen and living room floor after being cleaned as viewed from the hallway looking towards the built-in sofa.

Part of the kitchen and living room floor after being cleaned as viewed from the hallway looking towards the built-in sofa.

We moved all eight pieces of the built-in sofa into the bus and set them in place.  They all fit nicely and I was especially pleased that the vertical front panel, which is walnut veneered plywood, would not have to be trimmed.

We needed to strip the wallpaper behind the sofa but could do that later.  We also needed to strip the wallpaper behind the desk and really needed to do that before installing the desk.  Ideally we would have the new wallpaper installed too but we do not have it in our possession yet.  Linda also wants/needs to get back to work on cleaning/waxing the woodwork as we wanted that done before we put the drawers back in the cabinets.  She was very tired by this point, however, and took a much needed nap.

The built-in sofa with the plywood seat raised to reveal the plenum/support boxes on both ends and the center shelf that forms the air return duct for the OTR HVAC. The empty space will be used for storage.

The built-in sofa with the plywood seat raised to reveal the plenum/support boxes on both ends and the center shelf that forms the air return duct for the OTR HVAC. The empty space will be used for storage.

I had some electrical things to take care of before we could assembly and secure the desk so I worked on those.  There was a 120V AC duplex outlet in a metal box on the wall where the left desk pedestal will go.  There was also a flexible plastic split loom conduit with 11 wires in it that ran from the panel next to the passenger seat to the four switches in the triangular panel and to the first of two door chimes.  This conduit was originally on the floor behind the furniture where it could not be seen but was now very visible and something needed to be done with it.  I started with the AC outlet.

I shut off the power to the AC outlet, tested it to make sure it was off, unwired the receptacle, unscrewed the box from the wall, and got the wires out of it.  I reenergized the circuit and verified which wire pair was the line (source, supply) and which was the load (power was fed from this box to another outlet by the passenger seat).  I was thinking about where to relocate the box so I would have power available under the center of the desk when I realized I had not made any provision in the design of the desk for getting power to that location.  I sat and thought about that for a while but an obvious solution did not present itself so I worked on the other wiring.

I made a diagram of the connections to the four switches so I could remove the wires and be able to put them back in the right place if needed.  All of the connections were spade lugs, male on the switch and female on the wire ends, so they were easy to remove.  The two switches with the most wiring originally controlled a motorized drawer and a motorized table.  The two DC power supply wires also had spade lugs as did the cabling from the switches to the motor connectors so I was able to remove all of that wiring and set it aside after labeling it to match my diagram.

The two wires from the doorbell switch also ran through the flexible plastic conduit to the first door chime.  Another pair of wires was spliced into the first pair and ran back to the bedroom where a second door chime was installed at the junction of the HVAC duct and dresser cabinet.  I cut all the wires at the splice, labeled the pair from the switch, and wrapped the end of each wire.  I wrapped the wires for the front chime around the box.  I then determined that I could pull the wires for the bedroom chime from the bedroom end, after disconnecting them from the chime, and remove them along with the chime box.  I coiled and taped the wires and set them aside with the box.

I now had all of the extra wires out of the way but still did not have a good solution to my electrical issues.  Two of the four switches were still functional, so the switches needed to be installed somewhere, but it was not obvious to me where they could/should go or how to mount them.  I also had two AC cables to relocate.  I decided to go inside and work at my desk.

When Linda got up she wasn’t feeling any better but she was at least somewhat rested.  We had simple, easy, but tasty meal of vegan riblets and corn-on-the-cob for dinner.  I was anxious to see how the desk was going to fit so we moved the nine pieces from the library into the bus.  It was getting near sunset by this time and we had a few moments of spectacular color before the world turned to gray and faded into night.

I folded the two AC cables down so they would be out of the way temporarily (they were still de-energized).  We set the two bases in approximately the right locations and put the two pedestal boxes on top of them.  I need to install a panel to cover the vertical mirror tiles before permanently installing the desk so I left an appropriate space for now.  I need to make a decision about the panel, however, so I can give Jarel the final dimensions for the HVAC duct / wiring chase cover.  With everything snugged up we put the drawers back in the right pedestal and sat on the sofa contemplating the new look and functionality of our bus.

I was also contemplating how I might “force” the pieces into alignment.  My first thought is to use metal or wood plates attached to the back/underside of the two pedestals to position the knee space connector piece.  I will probably also put a piece of 1×1 or a metal angle bracket on the wall to hold the back edge of the connector shelf as it will have a heavy UPS on it along with a NAS.

The installation of the new custom walnut desk may be temporary in that I may not be able to get the fan-coil heat exchangers for the Aqua-Hot hydronic heating system installed until after the upcoming GLCC rally.  I need to attach some sort of screen material to the back of the air inlet and outlet openings.  I also need to install new pieces of heater hose of the correct length and rig up some things to help get the hoses around tight corners.  This, however, will require draining and then opening some of the coolant lines.

Linda was surprised both by how big the desk is but also by how much extra room she will have in the kitchen.  I think that speaks to the inefficiency/inappropriateness of what was there before.  We were discussing the problem of getting AC electrical power to the wall area between the pedestals when the solution presented itself.  There is space at the inside rear of the right pedestal box so I can bring AC wiring from the chase through the bottom of the box, up the inside the left rear corner, and out through a hole just below the counter top and wire it to an outlet strip.  It will be completely invisible unless you get down on the floor and look up in the knee space of the desk.  It will also be conveniently located just below the notch in the center back of the countertop where power and data cables will drop through.

Linda went off to bed a little earlier than normal as she has to go to the bakery tomorrow.  I went back to my office to deal with computer updates, e-mails, and off-loading photos from my camera to my computer and the NAS units.

 

2015/09/08 (T) Polyurethane

Leave a reply

I was awakened at 6:30 AM by heavy rain.  I was not sleeping comfortably and had to get up anyway, so I put on my lightweight robe and slippers and took my iPad to the living room.  Naturally the cats wanted to be fed so I took care of that and then settled in to put the finishing touches on yesterday’s blog post.  The rain lasted for about 20 minutes.  I e-mailed the post to myself at 7:15.  Linda got up at 7:30 AM so I made coffee but we deferred breakfast until later.

I was thinking about the house battery voltage issues Butch was having and the role of the Vanner battery equalizer in his (and our) house battery system.  I did another Google search on “battery equalizer …”, and selected “batter equalizer circuit” from the list.  One of the listings was for the original patent application by James D. Sullivan as assigned to Vanner, Inc. ( http://www.google.com/patents/US4479083 ).  (I found it interesting that Google has a special directory for patents.)  As I expected, it is a DC-to-DC converter and in its most common configuration it is designed to take charge from the upper portion of a series battery pack and supply it to the lower part of such a pack or to any loads connected across just the lower bank.

One of its features is that it looks at the voltage across the entire battery pack and uses a voltage divider network (two resistors in series) to generate a reference voltage that is compared to the voltage across the lower bank.  Differences as small as 0.01 volts result in the transfer of charge from the upper to the lower bank when the lower bank has the lower voltage.  As implemented for use with buses and other vehicles that have 24/12 dual voltage DC electrical systems the divider network consists of two equal resistors and the reference voltage is 1/2 the overall battery pack voltage.  The design can “balance” other configurations, in which the “upper” and “lower” banks do not have the same voltage, by changing the divider resistors to have the correct ratio.  I will call Butch again this evening to report what I found and see how things stand with them in general.

When we had consumed a sufficient amount of coffee to be alert enough to work intelligently and safely we went to the garage to finish assembling the left plenum/support box for the built-in sofa.  I forced mating pieces into alignment while Linda drove in the screws.  These parts dry fit perfectly so this should not have been a problem.  I blame the slight misalignment on the corner clamps that I used.  I was reminded, once again, that cheap tools are almost never a bargain.

We had breakfast at 8:30 AM; homemade granola with leftover mixed berries.  We also spilt a banana that was getting past ripe.  As we were finishing our meal I got a call from Steven Weber at Martin Spring with another question on the Webasto system in the Prevost Bus Conversion he is servicing.  He had isolated a cracked fuel pipe and needed to order a replacement.  I suggested Sure Marine Service but also mentioned Lloyd DeGerald and Darin Hathaway.

Linda needed to spend some time at her desk preparing for a 1 PM meeting with the I.T. department at the University of Michigan Ann Arbor so I took a shower and got dressed to work.  I gathered up the laundry, started a load, and then spent some time in the garage sanding pieces of the built-in sofa while Linda showered and got dressed for her meeting.  She planned to leave at 11:45 AM.  I left at 11:30 and went to Lowe’s to buy tack cloth.

Tack cloth is like sticky cheesecloth and is probably called that because it is “tacky” to the touch.  It is used to remove sawdust, drywall dust, and other little tiny particles from surfaces such as sanded wood just prior to the application of finishes.  While I was there I looked at inline water separators and inline oilers for use with air compressors supplying air to pneumatic tools.  I also looked at copper fittings to see if they had 90 degree elbows that I could use to modify the Aqua-Hot coolant lines that feed the two front fan-coil hear-exchangers.

Linda left before I got home.  I moved the laundry to the dryer and went back to the garage to work.  I was contemplating what I wanted to do next when Keith pulled up in his truck and trailer.  I chose to skip having the lawn mowed this week which will help Keith get the rest of his clients taken care of in his shortened 4-day workweek.  The grass has grown since last Monday but not that much and is still short and brown in places.  With rain in the forecast today, tomorrow, and Thursday giving it another week should be good for it.  I showed him the floor in the bus before he left.

I returned to the bus project and realized that I needed to stain the underside of the built-in sofa shelf as part of it might be visible through the notch in the vertical front panel at the floor.  As long as I was staining that I also stained the tops of the plenum/support boxes so they would blend with the two stationary pieces at either end of the seat.

With the staining done I came inside to make a few phone calls.  The first one was to Josh Leach at Coach Supply Direct to check on the details of the Corian countertop for the custom desk.  Josh said the Corian normally comes bonded to plywood which protects it from cracking in shipment.  I want to go ahead and cut the 3/4″ plywood top that will join the two pedestals together.  I also wanted to know if his Corian vendor could come out on the afternoon of the 14th to measure and possibly install the countertop by the end of the week.  His vendor turns out to be an Amish craftsman who does not “come out and measure” or “come back and install.”  Josh said he would check with the vendor to see if he would use my plywood base and also see if he had the Sandstone product in stock.

My next call was to Pat Lintner to check on dinner plans for the upcoming GLCC Surplus and Salvage rally.  I need to coordinate with Crimp Supply to have them provide catalogs for the attendees and perhaps speak to the group before dinner.  I got his answering machine and left a message.

My third call was to Jim Miteff (N8KUE) returning his call/message from earlier.  We had a long chat about RVing and Prevost bus conversions.  It’s a big topic and I sometimes forget that I have spent the last 10 years learning about it.  When I think back to the beginning of this adventure, however, I recall how exciting yet overwhelming it was initially.  I see Jim in the same place, but he is a very quick study and professional researcher so he will get past the overwhelming part fairly quickly.

While I was talking to Jim I heard a loud bang and then another one.  They sounded like it had come from within the house.  After the second one I got up to investigate.  As I peeked out the front door a Consumer’s Energy truck was backing out of the driveway.  I flagged the driver down and asked what was up.  He said they had detected a leak and that he had just fixed it.  I presumed it was at our meter but he wasn’t any more specific than that.  I thought it was odd that he did not knock on the door first to let me know he was on site, but I guess they have the right to service their infrastructure.  I have smelled gas on that side of the house occasionally ever since they installed it but dismissed it as a “purge valve” doing its thing.  We had the same issue at the old house and they kept telling me it was a “vent” mechanism on the meter.  I never belief that, but whatever.

I wrapped up my call with Jim, put in another load of laundry, and returned to the garage to apply polyurethane to as much of the built-in sofa pieces as I could.  Each piece has to be done in two steps and requires two coats, so that’s four applications that will have to spread out over a couple of days.

There wasn’t much else I could do, and I did not feel like working at my desk, so I hung up the dry laundry and then worked on my iPad in the living room.  Linda had made an appointment with Renee to have her hair cut at 4:30 PM.  She stopped at Meijer’s on the way home and finally arrived at 5:45 PM.  I went back to the garage at 6 PM and applied another coat of polyurethane.

Linda bought an Amy’s Roasted Vegetable pizza for dinner and made a nice salad to go with it.  I had some more of the Leelanau Cellars Apricot wine and we had the last two vegan cupcakes for dessert.  I tried calling Butch twice but his phone was either off or out of range.  I called Pat Lintner again and this time he was home.  Saturday dinner will be at a restaurant so that will not be a good time for Crimp Supply to talk to the rally attendees and pass out catalogs.  I will call them tomorrow and see what I can arrange.

I headed back to the garage yet again, applied polyurethane to all the surfaces that had not yet been coated, put the brush in the soapy water, sealed up the can, and closed up the garage.  I think I have just enough polyurethane left to put one more coat on the top surface of the shelf.  I plan to do that in the morning before I start anything else.

On the drive home Linda heard a weather forecast that thunderstorms were headed our way this evening with up to 1″ of rain, strong wind, and possibly small hail.  Linda headed off to bed at 8 PM to watch NCIS and I caught the last half of the show.  I turned the channel to Create on Detroit PBS and watched A Chef’s Life, a series about a wife and husband who run the Chef & The Farmer restaurant in eastern North Carolina, and then turned the TV off.

I checked the weather with my iPad and it appeared that system had fallen apart although there was still a reduced chance of scattered thunderstorms at 11 PM and again from 2 to 4 AM.  I turned the light out at 10:30 PM.

 

2015/09/05 (S) Building the Built-in

Leave a reply

We set the alarm for 7 AM as we had to return the 100 pound floor roller to The Home Depot by 8:08 AM.  We got the roller out of the bus, reattached the transport wheels, and loaded it into the back of my car.  We positioned it so that Linda could hold on to the handle while I drove.  One-hundred pounds that is designed to roll is not something you want loose in your car.  We got to the store at 7:40 AM but the associate was busy renting a ditch digging machine to someone.  We had to wait 15 minutes but that was OK.  After returning the roller we drove back to the house so Linda could get her car and our iPads and then drove separately to Panera in Brighton.

Linda had her usual Everything bagel and I had my usual Cinnamon Swirl & Raisin bagel, both sliced and toasted with nothing on them.  Two large coffees rounded out the order.  The coffee was hot and did not have grounds in it (for a change).  For some reason we got an extra Everything bagel that we did not order so which we split it.

Linda left at 9 AM to drive to Ann Arbor to pick up grand-daughter Madeline who will be with us until sometime on Monday.  Her mom and dad are attending a wedding on Sunday in Madison, Wisconsin so they are driving over today and driving back on Monday.  I stayed at Panera getting my money’s worth of coffee while finishing yesterday’s blog post and starting on today’s missive.

I left Panera at 9:45 and stopped for gasoline at the Shell station on the way home.  $2.29/gallon.  I would love to see $2/gallon gasoline again.  Better yet, I would love to see $2/gallon diesel fuel.  Linda planned to stop at the grocery store on the way back but I wanted to start a load of laundry and be home when Linda got back to the house with Madeline.

I got the laundry sorted and the first load started and then spent a little time at my desk.  I had to reset a password for someone on the SLAARC website and I logged in I was reminded that WordPress 4.3 was now available.  There were seven other updates available as well; three plug-ins and four themes.  I don’t use any of those themes and should probably delete them, but for now I just updated WP and then updated everything else.  I then logged in to our personal website, the FMCA-GLCC website, and the FMCA Freethinkers website and did the same updates.

While I was in our personal website I cleared out the 104 spam comments that had accumulated since my last house cleaning.  In the Freethinkers website I activated all of the plug-ins except Wordfence.  I have problems with this website and tech support at iPower says it is the Wordfence plug-in that is at fault.  They ask for permission to deactivate it and I give them permission but ask that they only disable that one plug-in.  Instead they disable ALL of them; every time.  I would really like to move this website to QTH.com and I may just do that as an add-on domain to our account.  Unfortunately our e-mail reflectors are set up on through the iPower account and I doubt that the club will want to pay for two different web hosting services.

It was a nicer day than we have had for most of the week, cooler with clearer skies and a nice breeze, so I opened up the windows in the motorcoach and turned on all three ceiling exhaust fans to air out the interior and get rid of the lingering smell from the floor tile adhesive.  (Yes, that is one, long sentence, but since I have added this one, it is now a proper paragraph rather than a single sentence paragraph.)

Linda and Madeline stopped at the Whole Foods Market in Ann Arbor, which is not far from our son and daughter-in-law’s house, and got to our house at 11 AM.  Madeline and I helped Grandma Linda unload the groceries and put them away.  I moved a few things from the front hallway into the library where Linda put most of the bus drawers last night (three of them are in our bedroom).  Madeline wanted her inflatable porta-bed set up so Linda took care of that.  Once her bedroom was arranged we got out her toy box and started playing with things.  She also had a couple of bags of things she brought with her and got a small soccer ball out of one of them.  We had a great time throwing and rolling it around the living room.  It is always wonderful to see the pure joy of a young child at play doing something as simple as this.

By 12:30 PM Madeline was ready for lunch so Linda made a PB&J sandwich and washed some green grapes.  She washed some black organic grapes for us and I had a few pretzels dipped I Sabra Roasted Red Pepper Hummus.  It’s my favorite hummus from them, or pretty much anyone else.

After Madeline laid down for her afternoon nap at 1 PM Linda and I both got busy with chores.  As much as I would like to have taken today off, at least from hands and knees work, we only had eight days left to get some significant tasks accomplished on the bus.  In terms of a critical path view of the overall project the critical task is grouting the floor tile that we finished installing at 9 PM last night.  Not only will it take some time to do but once it is done it cannot be walked on for 24 hours.  As much as it needed to be done, however, I needed a day of not being on my hands and knees.  If I get it done on Sunday I can resume work inside the coach on Monday.

While Linda made a batch of granola I worked on assembling some of the pieces for the built-in sofa.  My plan was to fully assemble the two plenum boxes that will support the ends of the plywood seat, and I intended to do that by gluing and screwing the four pieces together for each.  In order to do that I needed screws of the appropriate type (#6 SR) and length (1-1/4″) so I went to Lowe’s to get them.  While I was there I looked at continuous hinges and angle brackets but did not buy any.  I need a 72″ hinge but all they had were 48″, 30″, and 12″.  I may be able to use two 30″ and one 12″ but I need to check the actual dimension.  I also needed a #6 drill but with an integral countersink but Lowe’s did not seem to have what I needed so I went to The Home Depot and found something there.

I think this marking scribe belonged to my mother’s father.

I think this marking scribe belonged to my mother’s father and is at least 100 years old.

Back home I was getting all of my tools and supplies ready when I realized that I would not be able to attach the plenum/support boxes to the adjacent cabinets if they were fully assembled.  This was an example of incomplete design; either I have forgotten how I planned to anchor these boxes, changed my thinking about this in the time since I did the design work, or never figured out this detail in the first place.

Ideally I could anchor them in a way that does not destroy the cabinets or the floor.  One way to accomplish that would be to attach them to the HVAC plenum at the back and the vertical front support board using angle brackets, and to the top of the wiring chase above the HVAC plenum via the two filler strips on either side of the seat.  If I do that I can fully assemble the two plenum/support boxes before installing them.

For now I only assembled half-boxes with one side piece attached to the bottom piece and the other side piece attached to the top piece.  I built one of them for the left end and the other one for the right end. What this leaves open as an option is screwing the side/bottom assembly to its adjacent cabinet and then screwing the other assembly to the first one without using any glue.  The dry assembly would allow everything to be disassembled later if needed.

Madeline was up by this time and helped Grandma Linda put the new seed block in the bird feeder.  They then walked around to the front of the garage to see what Grandpa Bruce was doing.  I showed them my tools and the pieces of wood and explained how everything was going to work and fit together.

Two pieces of one of the plenum boxes held at right angles for gluing and screwing.

Two pieces of one of the plenum boxes held at right angles for gluing and screwing.

I aligned the pieces being joined, which are all 3/4″ cabinet grade 13 ply plywood, using two corner clamps.  I then scribed a line 3/8″ from the edge of the piece that was sitting on the edge of the other piece.  I marked screw locations every two inches with the spacing centered along the line.  I drilled pilot holes with countersinking to ensure the screw heads would be below the surface of the wood.  I disassembled the two pieces, leaving the piece that the screws would go in first in the clamps, and sanded off any rough edges.  I ran screws part way into each hole so the tips protruded just enough to put the two pieces back into alignment when they were rejoined.  I applied Titebond II wood glue to the edge piece spread it out, and wiped off my finger with a wet cloth.  I inserted the edge piece back into the clamps, used the screws to make sure it was aligned, tightened the clamps, and ran the screws most of the way down.  I then loosened the clamps holding the edge piece and drew it up tight by running the screws all the way down.  I used a wet towel to wipe off the excess glue that was squeezed from the joint and set it aside to dry.  I took a lot of pictures too.

The center portion of the storage space under the seat will have an elevated platform with closed ends to create a plenum for the OTR HVAC return air.  I assembled the two end pieces to the ends of the platform using the same method I used for the plenum/support boxes.  There is also a support piece for the middle of the platform but I cannot use the clamps to hold it in position relative to the platform so I will have to do something else.  I was thinking that I did not feel like tackling that task when Linda and Madeline came back to the garage to let me know it was almost time for dinner.  Saved by the food bell, I closed up the garage and went inside to eat.

Linda set out some carrot slivers, diced peaches, and home grown cherry tomatoes.  She cooked some mock chicken patties and heated up some vegan gravy to go with them as a main course.  For sides she heated black beans, edamame, and vegan Mac-n-cheese.  We all enjoyed our meal.

Madeline really enjoys the swings at the Brighton Mill Pond Imagination Station Playscape.

Madeline really enjoys the swings at the Brighton Mill Pond Imagination Station Playscape.

Our son let Linda know that Madeline had not been sleeping through the night recently and had developed a sensitivity to noises.  Linda figured Madeline might sleep better if she engaged in some vigorous play after dinner and suggested that we go to the Brighton Mill Pond Imagination Station Playscape.  Ms. M liked the idea but wanted to make sure I was coming too.  I found a reasonably good parking spot and pushed her over in the stroller because she does not like to walk for the sake of walking.  But once we got to the playscape she was in “go mode.”  As the sun set and the light faded we strollered her over to Jack’s for a scoop of vanilla ice cream with sprinklers.  We then strollered her back to the car and drove home.

Linda had promised Madeline that she could watch a video before she went to bed.  She had selected an episode of Daniel Tiger, an animated children’s program based on the Daniel Striped Tiger character from the old Mr. Rogers TV program.  We had Shawna’s iPad with access to her Netflix account but the program was downloading slower than molasses poured on a cold day.  We had problems with video, then audio, but eventually got it to work after I turned off the Wi-Fi transceiver on my smartphone.  Linda got Madeline ready for bed while fiddled with the technology.

After the video Grandma Linda carried Ms. M around to look at all her favorite artwork, a bedtime ritual that goes back to the first time she ever stayed at our house overnight.

 

2015/08/13 (R) Sanding Success

Leave a reply

Linda was scheduled to go into the bakery today but knew before we went to bed last night that the visit was postponed.  That was just as well; we were very tired from our long day yesterday and slept in this morning.

Before I even had a chance to make coffee I spotted wild turkeys by the road in our easternmost driveway entrance.  They walked past the east end of the house into our backyard.  They hung around by the deer block for quite a while so we had a good long look at them and I took a few pictures.  There was a big tom, a younger/smaller tom, and a half-dozen hens, one with a surprisingly small chick for this late in the season.  The turkeys eventually moved on and we got back to our normal routine.  While I made the coffee Linda made her own version of raisin, date, walnut oatmeal with some quick oats that she had in the pantry.  It was very good.

We read for a bit but I needed to finish the blog posts for the last several days and Linda needed to return some items to the Howell Library and run a couple other errands.  While working on the blog post for yesterday I realized that we had not loaded all of the pieces for the built-in sofa.  I checked the pieces we had against the drawings, which we should have done yesterday, and confirmed that we were missing the two top pieces (E) for the support boxes (HVAC plenums) and the top piece (H) for the return air plenum.  I texted Jarel and he replied quickly that he would try to take care of it in time for me to drive back down on Wednesday to pick up them up.  It’s a 12-17 hour, 550 mile day, for me and costs about $60 in gasoline, so hopefully he will have the pantry done by then as well.

Linda got word from our son via TXT message that Shawna’s father, Mick, had passed away.  He had an aggressive but non-cancerous brain tumor that did respond to two separate surgeries and was moved to hospice care about two weeks ago.  Brendan, Shawna, and Madeline are cutting their vacation short by a day to head to the Grand Rapids area but are still leaving Tuesday to fly to Denver to visit Shawna’s mother, Carol, and her husband, Cliff.  It appears that a memorial service may be in the works for the weekend of the 22nd and 23rd, in which case we will probably drive over.

My sister tried to call me today.  Linda was on the house phone quite a bit today with bakery-related business so Patty tried my cell phone but did not leave a message.  I was working in the bus at the time, did not have it with me, and Linda could not find it in time when it was ringing.  Being deaf in one ear she cannot locate where sounds are coming from.  She does a little better when she uses her BAHA, but rarely wears it around the house.  I called my sister back and left a message and she eventually called me back and we got to talk.

Our father, who is 90, had been admitted to a hospital near where he lives.  The staff said he appeared to have severe dementia, but he was fine (for his age) just a couple of weeks ago, so I suspected a stroke or some other sudden change.  Patty sent me a text latter that the CAT scan of his brain revealed two recent lesions (last few weeks), the telltale sign of two strokes.  She also said he was being transferred to Missouri Baptist Hospital, which is much closer to where she lives, for further care.

Those two pieces of news certainly put a damper on the day, and may cause an adjustment in my plans if I have to travel to St. Louis.  In the meantime there is stuff that has to get done, so even though it was warm today and I wasn’t really in the humor, I kept working in the bus, off and on.  I vacuumed up loose material, including inside the bases of cabinets, and then cleaned the wiring in the refrigerator alcove with Lysol.  I decided to make a template for the refrigerator alcove plywood base filler panels so I could cut them the right size/shape on the first try.  I then used one of the new ceramic sanding belts on the residual thin-set and mastic, and it worked!  My sense of hope was renewed that I will be able to install the new floor correctly.

By 7 PM I was feeling drained so I wrapped up my work and took a shower.  For dinner Linda made pan-grilled BBQ tofu with caramelized onions and served it open faced on a hamburger bun with a side of fresh steamed asparagus.  It was delicious.

After dinner I went to Lowe’s and The Home Depot in search of several items but only ended up buying another 36 grit sanding belt.  I needed floor leveling compound but was not prepared to choose between their limited options.  I also needed a self-centering drill bit but neither store had them.  Lowe’s and THD really are focused on the tools and materials one needs to work on a house and its surrounding property.  Things like self-centering drill bits, though useful for things like drilling holes for door hinges, are really cabinet-making tools.  As big as these stores are they can’t, and don’t, sell everything.

I talked to Butch on the drive home.  The self-centering drill bit that Jarel recommended for installing the pull-out pantry slides is a Vix and Butch suggested four places where I could buy it:  Rockler, Custom Service Hardware, McFeeley’s, and Grizzly’s.  Before ordering one I need to e-mail or text Jarel and ask him what size screw I need to mount the pull-out pantry extension slides.

Back home I thought of four other things I could have bought while I was out so I added them to my list.  I then went to my office and worked on blog posts, updated the BCM Group page on RVillage, e-mailed Gary Hatt at BCM, responded to an e-mail from Howard (PlayaDog) re: screens for sliding bus windows, and started downloading Adobe Creative Cloud 2015 updates.  Jack Conrad had responded to my earlier e-mail asking if he knew what was going on with the Arcadia rally and I sent him a reply.  By the time I dealt with all that I was ready to recline and rest.

 

2015/08/12 (W) Back to Indiana (Again)

Leave a reply

Today was early arrival day for the annual Back-to-the-Bricks converted bus rally in Clio, Michigan.  This joint rally of the Converted Coach Owners (CCO) and the FMCA Great Lakes Converted Coaches (GLCC) chapter has become an annual event that typically draws 20 to 30 rigs.  Most of them are converted highway buses and many of those were converted or re-modeled by the owners.  Many of them are works in progress but such is the nature of the bus conversion hobby and the true bus nut.  But that is not where we were headed today.  Our bus is unusable at the moment as the toilet is disconnected, the bed platform has been removed, and all of the cabinet drawers have been taken out.  But the main reason was that we had multiple commitments in Indiana today.

Our first appointment was with Josh Leach of Coach Supply Direct.  Although CSD is located in Edwardsburg, Michigan we had arranged to meet him in the parking lot of the Martin’s Supermarket at SR-19 (IN) and CR-4 on the north side of Elkhart, Indiana at 9:30 AM to take delivery of 15 yards of upholstery fabric.  We picked that location, rather than his shop in Edwardsburg, for several reasons.  He had to be at the Forest River Owners Group (FROG) rally at the Elkhart County 4-H Fairgrounds at 10 AM so that location got him half way to his destination at a good time of day.  For us, Elkhart is a 3-1/2 hour drive.  That meant we had to be up at 5:00 AM and on the road not later than 5:45 AM to be there on time, allowing for coffee, fuel, and bathroom stops.  Had we met him at his shop we would have had to be there by 9 AM requiring us to get up even earlier.  You have to draw a line somewhere.

I took the wheel for the start of the trip.  It was still dark but the faint glow of the impending sunrise was visible as we pulled out onto Hacker Road facing a rising crescent moon.  At M-59 we headed west to I-96.  I reset one of the trip odometers before we left and verified that it was 13 miles from our driveway to the end of the entrance ramp from M-59 onto I-96W.  We skirted the southern edge of Lansing on I-96 and took Lansing Road to I-69 south.

Nineteen miles south of Lansing, and about an hour into our trip, we stopped at the Biggby’s Coffee in Charlotte for coffee and bagels.  Biggby’s is not my favorite coffee but this particular store is in just the right location.  Linda checked the M-DOT website and it appeared that the bridge work on M-60 in Mendon was completed, so we exited I-69S and headed west on M-60.  Unfortunately the bridge was still closed so we had to follow the detour to the south toward Sturgis.  Unlike our previous trip in early July, when we continued on to Sturgis, we followed the complete detour through Nottawa and Centreville and back to M-60 in Three Rivers.  We had never driven through Nottawa or Centreville before so that provided some new scenery for the trip.

As we have done many times before we continued our trip on M-60 as far as Jones where we stopped at the Shell station for fuel.  We then took M-40 south to US-12.  This seven mile stretch of M-40 traverses steeply rolling hills and is both beautiful and fun to drive.  We took US-12, running west just north of the Michigan-Indiana border, and eventually exited onto Old 205 (M-205?) which turns 90 degrees to the left a mile later and drops straight south into Indiana where it becomes SR-19.  A few miles later we arrived at the Martin’s Supermarket at CR-4 just after 9 AM.

Josh was not there yet so we went inside to use the restrooms and get some coffee.  This particular Martin’s has a nice salad bar with a beverage station, a Starbucks Coffee outlet, and a seating area with Wi-Fi.  Josh showed up right on time and parked next to us.  I met him outside and we transferred the roll of upholstery fabric from his car to ours and then went inside to visit for a few minutes before he had to leave for Goshen.

When we left Linda took over the driving.  Our next planned stop was A1-Upholstery in Elkhart to order the cushions for our built-in sofa.  Continuing south on SR-19 we stopped at Factory RV Surplus to look for battery cable end covers but the ones they had were too expensive.  I think they now sell more retail-packaged merchandise than they do true surplus material, and even less salvaged parts.

Lou (mom) and Terry (daughter) own and operate A-1 Upholstery and were recommended to us by Josh.  We discussed the project with Terry, who I had previously spoken to on the phone.  We reviewed my dimensioned scale drawings, which were on one sheet of 11″x17″ 1/4″ grid-square paper, and agreed on how the cushions would be made.  Terry thought she would have them done by the end of the month but noted on the order form that we needed them by September 14th.  We noticed that she had a lot of sample books from which we could have selected a fabric but we like the Lambright Notion Linen, and Terry thought it was a very good fabric that should look good and wear well in our application.  We left the fabric and drawing with her and wrote a check for the deposit.

All of our stops were important today, but our primary reason for the trip was to pick up the pieces of the custom desk and built-in sofa for our bus from Jarel Beatty Cabinetry in Logansport, Indiana.  We continued our trip south on SR-19 to US-20, took that west to US-31, and went south, exiting at Rochester onto IN-25 for the final 22 miles to Logansport.  This is a route I have driven many times but Linda had the wheel this time so I provided some occasional guidance.  I called Jarel to let him know we were making better time than we had anticipated and would be there between noon and 12:25 PM.  I then called Butch to give him a status update.

This was the first time Linda and Jarel had met and so it was also the first time Linda had met Mya, Jarel and Georgette’s sweet little dog.  Mya came up to me, sat, stared up at me like we were long lost friends, and waited patiently for me to give her the attention she was seeking.  I was happy to oblige.

Jarel Beatty Cabinetry, Logansport, IN

Jarel Beatty Cabinetry, Logansport, IN.  Panorama taken from the entrance door.

Jarel Beatty Cabinetry, Logansport, IN.

Jarel Beatty Cabinetry, Logansport, IN.  Panorama from the center of the shop.  Entrance door is far left.

As I have previously described in this blog, the desk consists of nine pieces (if you count the four drawers as separate parts):  two pedestals with separate bases, a cover that goes between them, and four drawers.  The left pedestal has a fold up work surface with two support wings, and a fold down fake drawer front, so technically those are four more pieces, but they are attached to the pedestal with hinges so I am not counting them as separate parts.  The bottoms of each pedestal have been cut out to provide access to the fan-coil heat exchangers that will be installed in the bases, so those are really two separate pieces now, put I am not counting them as such.  I am also ignoring screws, drawer slides, blocking, and other assembly items in my parts count as they are all “installed components.”  With the drawers installed we only had five major pieces to load plus the two access plates.  Jarel also had the pieces ready for the built-in sofa so we loaded those as well.  I took pictures of his shop and the pull-out pantry, which was mostly assembled but not quite finished.

The installed desk will have more pieces than just described but these are the pieces that Jarel made.  The finished desk will have five grills that we have to cut and install, at least four drawer pulls that we have to install, a plywood top that will span the two pedestals and leg space, and a Sandstone Corian countertop that will go on top of the plywood.  While not actually part of the desk there will also be a large cover for the passenger-side living room HVAC duct and wiring chase and a small hose cover at the desk end both of which align with the left end of the desk and will look like they are part of it.  Jarel will make the chase cover later after the desk is installed and we can get a final, accurate measurement for its length.

As long as we were in the neighborhood we naturally stopped to visit with our friends, Butch and Fonda, in Twelve Mile, Indiana.  While we were at their house we loaded a dozen 4-foot army surplus fiberglass mast sections in the car.  Butch had bought these at a swap for me some time ago.  We will use them for ham radio antenna projects.  Butch gave me his old, non-functioning, Vanner battery equalizer to see if I can figure out how it does what it does.  He also lent me his air-powered brad nailer which can also drive 1/4″ crown staples and gave me a box of 5,000 staples to go with it.  Fonda found a scrap piece of resilient underlayment designed for free-floating wood floors.  Butch though it might work well under the 1/4″ plywood underlayment to fill in the gaps and irregularities so we took it with us.

When we were done loading stuff into our car we went to see their new property on SR-25.  They have already had a new roof put on the barn and new doors put in the house.  They have bought themselves a BIG project, but it will be a much more appropriate and manageable place for them going forward than the building complex in Twelve Mile that has housed their business operations for the last 20 years.  It’s an old GM dealership from the 1940s and they have approximately 11,000 feet under roof including a 2-bay service garage with a functioning in-ground lift.

We drove to Rochester and had dinner at Pizza Hut.  Linda and I split a medium specialty veggie pizza and had the salad bar with it.  We might have had a few more restaurant choices in Logansport, but Rochester was 22 miles closer to home.  With the 19 hours we were gone today, and over 525 miles we had to travel, 22 miles and 30 minutes was significant for us.

We got back on the road at 6:30 PM with Linda at the wheel and headed back up US-31N to US-20 and headed east.  We decided to stay on US-20 all the way to I-69, stopping in Lagrange to use the restroom at the Marathon complex.  We stopped again at the Shell station on M-60 in Michigan for fuel.  It was getting dark and I had been able to rest while Linda drove, so I took over the driving duties.  From this point on we were just reversing our route from this morning.  We got home at 10:30 PM, unloaded everything from the car, and then went straight to bed.

 

2015/08/10 (M) Keep on Buss’in

Leave a reply

We have a doe and her spotted faun that have been coming in the early morning to the deer block we set in our back yard the other day.  They were there again this morning and the block is close enough to the house that we got a good look at them through the bedroom doorwall.  They must be comfortable with the setting as the faun wandered off towards the western part of our property and the doe let it go while she continued to lick the block.  Eventually, however, the faun was out of sight and the doe headed off in that direction to find it.

We had cinnamon raisin toast and soy yogurt for breakfast, with orange-grapefruit juice to wash down the vitamins.  I used up the last of the Sweet Seattle Dreams half-caff coffee beans for our pot of morning coffee.  Keith usually mows our grass on Mondays and he came to the front door around 9:30 AM to ask if we wanted it cut this week.  That’s the first time he has done that this summer but it was an appropriate and timely question.  We have had very little rain the last couple of weeks so the grass had not gown much since last Monday and was a little brown in places.  We agreed to skip this week, which I think was what Keith was hoping I would say.  There was a high probability of rain starting around noon and I suspect he had another yard he wanted to cut before it started.

We have been very busy the last few days and I have not had time to do more than outline my blog posts.  Linda needed to work on an analysis for the bakery so I spent much of the day filling in the details of my recent posts.  Our days are very full and if I wait too long I cannot capture them accurately.

Linda looked up the information on the DTE Energy “Energy Efficiency” appliance recycling program.  I called the 866 number and was assisted by Reginald.  The earliest available pickup date was Friday, August 28 so I took that.  It took quite a while to arrange the pickup but Reginald appeared to get all the pertinent information and give me a confirmation code and a phone number to reach the truck on pickup day.

Once the refrigerator pickup was arranged I texted Chuck to let him know the details.  That prompted a return phone call and a conversation about refrigerators.  Having seen how our swap went on Saturday he and Barb are also thinking very seriously about replacing the refrigerator in their bus.  The rationale is the same as ours; the fridge is old, so it is noisier and less efficient than newer ones, and having it break on the road would be more than inconvenient.

Replacing a refrigerator in an RV, especially a residential unit in a bus conversion, is not like replacing one in a home.  Access is a major problem and there is not a lot of space to maneuver it or get more than two pairs of hands on it.  If they replace theirs here (in Michigan) their bus will be inside their garage/shop, the forklift will be available to do the heavy lifting, and trusted friends and family will be available to help.  And, most importantly, they won’t be living in it and dependent on the fridge for preserving their food.

Before the day got away from me I pulled up the PDF of the manual for the wireless keypad for the large garage door.  When I installed the new opener for the small garage door and reprogrammed the wireless remotes for our cars I inadvertently rendered the keypad inoperable.  Reprogramming it was simple enough once I had the procedure.  It’s the small, simple tasks like this one that become big burdens if not taken care of in a timely manner.

The predicted rain started around noon and was steady until 3 PM.  It was just the kind of rain we needed; gentle enough to give it a chance to soak in but hard enough to provide a useful quantity of moisture to the ground.  Six to 10 hours of this would have been even better but we were glad for what we got.

I had thought that we might mask off the inside of the coach today with painter’s plastic but with the rain and humidity, and plenty of other things to do, I decided to defer that until tomorrow.  During the afternoon Jarel texted me a couple of pictures and a brief status update on our custom woodworking projects.  Not surprisingly he is already well along on the construction of the pull-out pantry and has spray lacquered the pieces for the built-in sofa.

One of the photos showed one of the 1/8″ thick aluminum plates that will form the side rails for each shelf in the pantry.  He applied a brushed finish to the plate and countersunk the screw holes so the heads would not protrude beyond the surface.  Jarel did metal work at one time before he became a cabinet maker so he knows how to do this kind of stuff.  He is also meticulous and takes great pride in his work.  Given a choice I would always prefer to hire a craftsman who cares as much, or more, about the quality of their work as I do.

When I know I am going to have a long full day, such as this coming Wednesday, I will try to “write ahead” on my blog, basically outlining the plan for the day but obviously not filling in the details of things that have not yet happened.  Along the same lines, I often use future blog posts as a planning tool.  As things occur to me that I need to do I will note them in the draft of a future post.  If the thing actually gets done on that date I flesh out the details, and if not, I move it to a new date.

I think I did several loads of laundry today and spent some time editing and uploading blog posts during the evening, but as I am finishing this post later in the week I have lost the details and will just end here.

 

2015/08/07 (F) Arrangements

Leave a reply

We had our usual, but never boring, homemade granola with fresh blueberries for breakfast.  I brewed a pot of the Costa Rican half-caff coffee we bought yesterday without tasting it first.  We found it to be somewhat bitter, which is not our taste in coffee, so we probably will not buy more after this batch is gone.

We spent a good part of the morning researching cabinet pulls on the Cabinet Service Hardware (CSH) website.  We found a pull on the CSH website that appeared to be identical to the one from The Home Depot, which is a Rockefeller Antique Brass from Liberty Hardware.  The one from CSH was a Belwith Keeler HH.P135-AB for $2.47 each.  The one from The Home Depot was $2.48 plus tax but no S&H.  Since we have the one from THD in hand and like how it looks we will probably buy them locally.

Many of the drawers in the bus have the pulls attached to the walnut face and then the face attached to the front of the drawer box.  Thus, the only way to remove the pulls is to first unscrew the box from the face.  I took the face off of one drawer and installed the new pull.  It fit perfectly, confirming that the mounting hole spacing is 3″ center-to-center.   The one from THD comes with 1″ and 1.5″ #8-32 machine screws but it looks like we will need something shorter than 1″ for the framed drawers and shorter than 1.5″ for the solid drawers.  The cabinet doors have 3/4″ thick frames so the 1″ machine screws may work for those.  Thus we should be able to use some of the machine screws that come with the pulls from THD but will have to buy some as well.  The pulls from CSH do not come with screws so we would have to buy those anyway.

Linda left around noon to meet Diane in Livonia to see a movie (Ricki and the Flash) starring Meryl Streep, Kevin Kline, and Rick Springfield.  I went on an errand run while she was away.  At The Home Depot in Howell I found 10 packs of the drawer pull we like so the price came out to under $2 per pull compared to $2.48 when purchased individually.  We need 58 to replace all the ones in the coach plus at least four for the new desk drawers so I bought six 10-packs.  We have not decided if we will replace the single screw round pulls on the two TV cabinet doors with the double screw pulls.  If we do we will need a couple more pulls.  If not, we will need two round pulls in the same style and finish, which THD also carries.  I bought small packs of #8-32×3/4″ and #8-32×1-1/4″ lengths so I can figure out what lengths work best in each location.

Jarel called while at was THD.  The plans for the built-in sofa had arrived in today’s mail and he had a few questions.  We talked through the issues and came to the conclusion that it would be better for us to come down on Wednesday instead of Tuesday to pick up the desk.  That will give him time to cut the sofa pieces and do some minor assembly and finishing.  The plywood seat and side pieces need to be stained to resemble the walnut hardwood and a 3/4″x3/4″ piece of walnut hardwood needs to be attached to the front edge.  He also needs to cut the piece of walnut veneered plywood for the front and then spray everything with the same lacquer he has used on all of the walnut desk pieces.

As I was finishing up at THD I also got a call from Chuck letting me know that everything was on track for the refrigerator swap tomorrow.  My next stop was at the Howell Lowe’s for a 4′ x 4′ sheet of 3/4″ plywood but I did not like their selection any better than THD.  I ended up buying two quarter sheets (24″ x 48″) of birch plywood.  This plywood has a lot of thin layers, so it is very flat and dimensionally stable, with defect free surfaces that are sanded smooth and very clean edges.  These sheets will go on the bottom of the refrigerator alcove in the bus to elevate the new refrigerator above the new vinyl tile floor.

Back home I texted Josh at Coach Supply Direct, called Terry at A-1 Upholstery, and called Butch regarding the change in our visit date for next week.  Linda got home shortly thereafter and helped me reattach the edge trim to the two doors of the old refrigerator and load them into the back of my car.  We covered everything with blankets and then loaded all of the drawers, shelves, racks, and bins.  Once the old fridge is out of the bus we will clean it, reassemble it, plug it in, and make sure it is cooling.  We will then call DTE Energy to arrange pick up through their recycling program.

Loading pieces of the old refrigerator into the back of the Element to take to Chuck's shop.

Loading pieces of the old refrigerator into the back of the Element to take to Chuck’s shop.

Linda bought an Amy’s Roasted Vegetable Pizza while she was out and cooked it for dinner.  It is our favorite store bought pizza, and much better (for us) than what we can usually get at restaurants and pizzerias (with the exception of Satchel’s in Gainesville, Florida), but not as good as the pizza we had while Mara was here.  That pizza was memorable.

After dinner I got a shower and then worked on the design/drawings for the seat and back cushions for the built-in sofa for the bus.  I started editing blog posts for July but did feel like uploading them.  We went to bed earlier than usual as we had to up at 7 AM tomorrow to go to our weekly ham radio club breakfast.

 

2015/08/03 (M) Happy 37

Leave a reply

Today is our son’s 37th birthday anniversary.  Happy birthday Brendan.  Linda sent him a happy birthday text and his reply confirmed that they are at Tahquamenon Falls in Michigan’s Upper Peninsula.

My main task today was to finish the design of the built-in sofa for the bus and get the drawings in the mail to Jarel Beatty, the cabinet maker in Logansport, Indiana.  I dovetailed that work with breakfast, lunch, and a long chat with Pat Lintner from our FMCA Great Lakes Converted Coaches (GLCC) chapter, but by 2 PM the two 17″ x 22″ sheets were ready.

I was not satisfied with the quality of the copies I got from The FedEx Office store in Brighton so I drove to the store in Novi where their large sheet scanner/printer does a really nice job.  Copies in hand I drove to the post office in Brighton, bought a Ready Post mailing tube, addressed it, put the copies inside, and sent it on its way.  Back home I sent Jarel an e-mail letting him know the sofa drawings were on their way and explaining them a bit.  I then settled in to continue uploading blog posts to our website.

Later in the evening I got a text message from Jarel with three more photos of the custom walnut desk.  He had sprayed all of the pieces and was letting them dry.  He planned to work on something else tomorrow but thought he would have the drawer slides and drawers installed by the end of the week.  He will probably start on the pull-out pantry but wasn’t sure he would get it done before he leaves for a vacation trip on the 21st.  It is unlikely that the built-in sofa pieces will be done by then and the HVAC chase cover needs to wait until after the desk is installed in order to get a final, accurate measurement for its length.

I will probably drive down and get the various desk pieces from him before he goes on vacation so I can install them as soon as the new floor is installed.  I have to install the two fan-coil heat exchangers in the bases and redo the hoses before I can put the pedestals in place so it will be easier for me to do this at home.  As part of the same trip I will stop at Coach Supply Direct in Edwardsburg, Michigan and pick up the fabric we ordered for sofa cushions.  If we decide to use A-1 Upholstery in Elkhart I will drop the fabric off there along with drawings of the cushions we need made.

For my evening relaxation I read a little more of “Number Theory and Its History” by Oystein Ore and then went to bed.

 

2015/07/31 (F) A Blue Moon Family Gathering

Leave a reply

As soon as Linda got up this morning she busied herself making collard greens cole slaw while I made our morning coffee.  Once the cole slaw was assembled and in the refrigerator we had breakfast.  We were due at our daughter and son-in-law’s house later in the afternoon for a family gathering so we decided not to take on any overtly physical tasks today.  We both got cleaned up instead and settled in to more sedentary tasks.

Linda has been getting somewhat regular text messages from Mara apprising us of her travels and I have been getting text messages from Jarel with photographs of the progress on the construction of our custom walnut desk/workstation for the bus.  Linda worked at her desk and I worked in my office transferring the photos from my phone to my computer and working on the design/drawings for the built-in sofa.

Linda restarted her Samsung laptop computer (for some reason that I do not recall) and was presented with a choice of four user profiles for logging in.  One was hers, one was named ‘Diane,’ and two of them where random letters.  Until that moment we were unaware that these other accounts existed on her machine.  She selected her usual account and logged in.  I checked my ASUS laptop computer and discovered that I also had a user profile named ‘John’ of which I was unaware.  We noted that we have, coincidentally, been good friends with a couple named John and Diane for 36 years.

I e-mailed Mike (W8XH) to ask him about this situation.  He is a friend from our local SLAARC ham radio club who works part time as an independent computer service provider and has become our ‘go to’ guy for computer issues that do not involve the bakery software or VPN.  Because he is often working during the day I do not always hear back from him immediately, but we knew we would see him at breakfast tomorrow and decided not to do anything until we had talked to him.

We plinked away at our tasks until it was time to get ready to go to the family gathering.  Brendan and Shawna were headed ‘up north’ and needed to borrow a few things.  We had previously gathered up our portable induction cooker and battery powered camp lantern and loaded these in the Element along with the Thule car top carrier.  We loaded the cole slaw, a bottle of wine for dinner, and a bag with a couple of gift bottles of wine and cards for Brendan and Shawna’s upcoming birthdays, and headed for Dexter.

Meghan and Chris are very interested in professional sports and today at 4 PM EDT was the trading deadline for 2015 Major League Baseball season.  That’s a big deal if you are really into professional baseball.  They had the radio on when we arrived and were following the trading action closely.

Meghan had obviously been hard at work on dinner preparations long before we arrived.  She and Chris had acquired a Sous Vide, a countertop appliance for cooking foods in sealed bags immersed in hot water, and she was cooking country style pork ribs with two different sauces. The bags had been in the Sous Vide for over 24 hours and from comments during dinner the meat was obviously very moist, tender, and tasty.  Meghan had also prepared tempeh for us.  She had soaked it and then pan grilled it with the same two sauces; a classic bar-b-que and a mustard.  Except for the meat everything else was vegan; collard greens cole slaw, corn-on-the-cob, potato salad.  Meghan had a pudding bar for dessert that included vegan tapioca and chocolate puddings in addition to regular chocolate pudding, and lots of toppings.

Before dinner Brendan and I tried to figure out a way to mount the Thule car top carrier on their Subaru Outback but it became clear fairly quickly that we did not have the correct adapters and could not engineer a way around that.  There was no possibility of buying them at this point so we put it back in our car to take home.

Grand-daughter Katie and boyfriend Josh arrived late having run into traffic on their drive back from Iowa.   Brendan, Shawna, and Madeline were still there but getting ready to leave.  After introductions Katie and Josh had dinner.  Meghan then got out the “Ticket To Ride” board game.  We played one complete game with me and Linda working as a team.  This is Katie’s favorite game and she came in first.  Katie is very bright but is also, apparently, very competitive.  This was a side of her we had not seen previously.

By the time we were done it was dark so we all gathered up our things and bid each other fair well.  It was a clear night and the full moon had just risen and now shone brightly over the land.  It was a Blue Moon, the second full moon of the month, and the kind of evening that you could see well enough to go for a midnight hike in the woods.  The next Blue Moon will be in January 2018, so that are not common events.

 

2015/07/30 (R) Number Theory

Leave a reply

We awoke to a decidedly different air mass than we have been experiencing the last week or so; cool with noticeably lower humidity.  Linda turned off the air-conditioning and we opened up the house for the first time in a week.  We had a light breakfast of grapefruit and cinnamon raisin toast and then spent an hour enjoying our coffee.  I finished the little treatise on cryptology yesterday at Panera and started reading Oystein Ore’s “Invitation to Number Theory.”

Linda needed to make a quick grocery run for miso so I worked for a while on the sofa design, laying out the pieces that will be cut from a 48″ x 96″ sheet of 3/4″ plywood.  When she returned from her errand she went for her daily walk while it was still cool.  After her walk she made a cold black bean salad and then made roll up sandwiches using multigrain pita bread.  It was delicious and healthy; the bread alone had nine grams of protein.  After lunch Linda attended to some nutritional calculations related to the dinner she planned to fix and I gathered up the tools I thought we would need to take care of some things in the bus.  That included some small zip lock bags for small parts.

My first task was to remove the screws that secure the shorter head end of the bed platform to the foundation.  The platform is in two pieces joined by a piano (continuous) hinge.  After doing this I lifted the other end and was reminded that I had already disconnected the two gas springs that normally hold it open.  I also realized that the wires which supply 12VDC power to the two compartment lights on the underside of the platform were routed under a fixed cross member and cable-clamped to the other piece of the platform.  I already knew, or assumed, that they were hard-wired and had spade lug crimp connectors ready to go.

\With Linda’s help I was able to detach the wire loom at several points to create some slack.  The +12VDC wire was connected to a microswitch with a spade lug so it was easy to unplug.  I clipped the neutral wire, stripped both free ends, and attached an insulated male spade connector to one and an insulated female spade connector to the other.  With that the entire platform could now be removed from the bus to get it out of the way while we install the new floor tiles.

In the kitchen area of the bus we unscrewed and removed the walnut trim around the fixed window on the passenger side.  I reinstalled all of the screws so we would not misplace them while Linda took the trim to the garage to store it.  I removed the screws that held each of the three reading lights to underside of the upper cabinet in front of the fixed window.  They were wired with very clever little insulated terminal strips which made them easy to disconnect and will make them equally easy to reconnect.  Linda bagged each fixture and its parts separately in one gallon zip lock bags.

The AC light fixture was trickier to remove.  First I turned off the circuit breaker on the inverter sub-panel and verified that the light no longer came on.  By lifting the false bottom of the cabinet I could see that the fixture was installed onto a ceiling junction box.  That meant there was probably a post threaded into a cross bracket with the post protruding down through the center/mounting hole in the fixture and held in place by the decorative nut.

I was not able to turn the decorative nut by hand so I got the faucet wrench.    I have had this unique and specialized tool for a very long time.  It is designed to reach up behind a sink and grab the retaining nut on the underside of a faucet 12 inches away.  The head is spring loaded and flips over to allow the wrench to be used to tighten or loosen the nut.  Occasionally, like today, it finds an alternate use.  I like it when that happens.

\With the fixture loose I was able to color code the neutral wires with white tape, untwist the wire nuts, and then put the wire nuts back on the two supply wires.  Linda took the fixture to the garage and figured out way to store it safely using an unused waste basket.  We talked about the built-in sofa and some HVAC details for the passenger side of the cockpit before wrapping up our bus work for today.

While I put the tools away Linda started working on dinner.  Tonight’s special creation was vegan Pad Thai.  Regular Pad Thai was a favorite of ours for many years even after we switched to a vegetarian diet as we were still eating eggs.  The dish has a lot of ingredients, so it is a lot of work, and a good vegan version is a real challenge, but Linda executed the dish quite well.  We finished up the watermelon for dessert, which was sweet but light and refreshing.

I try to write every day while the sequence and details of the day’s events are still clear and my thoughts and feelings about them are somewhat “in the moment.”  But I don’t usually finish a post and upload it the same day.  I often finish it the next morning which means I have a chance to sleep on in it.  We have been so busy with the bus remodeling project that I have barely had time to write the drafts of my posts and I have not had the time to transfer them, edit them, select photos and post-process them, and upload everything to the blog.  I don’t like getting so far behind, but there are only so many hours in a day and I do need at least seven hours sleep a night.

After dinner I e-mailed Josh to see when we might get the extra fabric we ordered to make seat and back cushions for the sofa I am designing for the bus.  I then settled in to read about number theory before drifting off to sleep.

 

2015/07/29 (W) Drive Shaft

Leave a reply

I had had a 9:30 AM appointment at Brighton Honda to have a drive shaft replaced and suggested that we just continue on to the Brighton Panera a half mile down the road for bagels and coffee.  Linda never refuses to go to Panera so that is what we did.  The Wi-Fi was out of service but we both bought things to read so we did not care.  We sat in the two comfy armchairs by the fireplace, which was turned on, because the temperature inside was very cool, a frequent problem with this particular Panera store.  We each had a bagel and many refills of our coffee cups and stayed long enough that Brighton Honda called to let me know my car was ready to be picked up.  We left at 12:30 PM and Linda dropped me off to retrieve the ca.

Back home we had the leftover couscous with caramelized onions and the rest of the kiwis for lunch.  Linda finalized her grocery list and headed off in search of food.  I spent the rest of the day and most of the evening working on the design/drawings for the built-in sofa.

Through the course of the day I had QSOs with Jim (N8KUE) on the Novi 440 repeater and with Chris (K8VJ), Steve (N8AR), and Mike (W8XH) on the South Lyon 2m repeater. I also installed an updated driver for the NVIDIA GPU in my ASUS laptop, installed updates on the older Sony VAIO workstation (which still has Windows XP Pro), installed updates on the Linux box, and took time out for dinner (a delicious red lentil potato curry) and dessert (very sweet watermelon).

I went back to work in my office and sent an e-mail to Mike (W8XH) concerning Windows 10.  He replied via the South Lyon 2m repeater.  We had a long chat from 10:10 PM to just after 11 PM that was joined briefly by Steve (N8AR).  There was also a group QSO taking place on the Novi 440 repeater that I listened to in the background.  After I turned the radio off and came upstairs Linda said it appeared that my ham radio transmissions were interfering with our OTA TV signals.  The antennas are on the same tower but the OTA TV antenna is mounted below the Diamond X-50N 2m/70cm vertical ham antenna so I was a little surprised that it would be causing interference.  The vertical antenna has an omnidirectional radiation pattern which resembles a donut sitting on a horizontal surface, so the location directly under the base of the antenna should be a region with very little signal.  Apparently that is not the case and I will eventually have to do something to remedy the situation.  For now, however, the solution will be to not use the radio when someone s watching television.

 

2015/07/28 (T) Mighty Dremel

Leave a reply

I got up at 8 AM.  I must have been sleeping soundly as I was unaware until then that had already gotten up.  She had gone for a walk and left me a note.  The high temperature today is forecast to hit 90 degrees F and she wanted to get her walk in early.  I fed the cats and checked the mouse trap in the pantry.  We caught another one overnight so I carried the trap back to the northeast corner of the yard and released it.

I made our morning coffee and had just settled in to work on my iPad while it brewed when Linda returned from her walk at 8:35 AM.  We enjoyed our first cup of coffee and then had breakfast.  She made a batch of her fabulous granola yesterday but we have to finish the previous batch first.

Today was the day to get back to work on the bus.  First I spray lubed the two overhead garage doors, both rollers and section hinges, and ran them up and down and back up.  I needed to open them anyway to get out the ladder and tools and sometimes it’s better to spend an extra minute while you are thinking about something and just take care of it.  Besides, I had no way of knowing if I would accomplish anything else today so at least the doors worked more smoothly.

This is where the "stop block" was located. The left screw came out but the right one did not. I had to grind it off.

This is where the “stop block” was located. The left screw came out but the right one did not. I had to grind it off.

In a very real sense our entire bus remodeling project hinges on getting the old refrigerator out and the new refrigerator in.  The refrigerator swap, in turn, hinges on being able to open the fixed window panel on the passenger side of the bus.  That panel is hinged at the top by a pair of rolled channels, one on the top back edge of the window frame and the other on the lower back side of a rail that runs almost the entire length of the bus.  Most of the upper body side panels are hung from these rails and secured at the bottom with latches or other fixed hardware.

The window frame in question has two latches that can be released allowing the frame to swing open and provide an emergency exit, except for the two “stop blocks” in the upper outside corners which are attached to the frame (with two screws) just below the rail.  As the name suggests, these blocks appear to stop the frame from opening more than about 10 inches. That would make emergency escape difficult but it makes it impossible to remove a refrigerator.  We know these frames will open farther as someone posted a photo of an H3 on one of the Prevost bus websites with this same frame open almost 90 degrees (horizontal).

As I have described here before I successfully removed the left block and the left screw from the right block a couple of weeks ago but have been unable to remove the right screw from the right block.  Early in my attempt to remove it I stripped the Philips head and things just got worse from there.  I borrowed an impact screwdriver from Chuck, which successfully extracted the left screw but the right screw would not budge.  I eventually bought and used three different screw extractor sets and broke two drill bits using one of them.

The Dremel with a cutoff wheel installed. The stop block was unusable by the time I got it of.

The Dremel with a cutoff wheel installed. The stop block was unusable by the time I got it of.

I borrowed a soldering gun and Dremel Kit from Chuck on Saturday and finally got around to using them today.  The idea of the soldering gun was to heat the screw causing it to expand and then contract when it cooled.  This will sometimes cause screw threads to separate from tapped holes.  In this case the block was already turning relative to the shaft of the screw but the screw was not turning so I hoped the heat might free it from the threaded hole in the frame.  To find out, however, I needed to create a slot in the shaft that would accept a flat blade screwdriver, in particular the large bit that is part of Chuck’s impact screwdriver kit.  Enter the Dremel.

In order to create a wide enough slot I put two cutoff wheels on the arbor.  The block is at the top of the window frame so standing at the highest safe step of our 8-foot step ladder I was at a comfortable height for holding the Dremel vertically and cutting a horizontal slot.  The cutoff wheels are about the size of a quarter so the slot extended well beyond the screw head, or what was left of it, into the block.  Using the Dremel was a last resort and I knew that once I made that decision the block was going to get destroyed.

The Dremel cutoff wheels cut through the block, which is aluminum, very easily and did not have any trouble with screw or the broken drill bits.  The drill bits eventually loosened to where I was able to extract them with pliers.  I tried several different screwdrivers in my newly created slot but to no avail.  I sprayed WD-40 around the block and screw using paper towels to catch the overspray and clean up any runs.  I kept cutting the block until I was able to pry it off of what remained of the screw.  With less than a quarter inch of the shaft left I cut a slot in the end and tried to unscrew it but the tangs just broke off.  I tried unscrewing it with pliers but it would not budge.  The protruding stub would interfere with opening the frame 90 degrees so I used the Dremel with a cutoff wheel to grind the shaft down flush with the frame.

All the "stuff" I used to attack 25 cents worth of aluminum because of corrosion.

Some of the “stuff” I used to attack 25 cents worth of aluminum because of corrosion.

Linda came out to help at this point.  I repositioned the ladder and then we unlatched the frame on the inside.  Linda pushed it out while I supported it from outside.  It opened farther than it had before but we did not try to raise it to a horizontal position.  The frame/glass is very heavy and we did not want to risk having it come loose at the hinge. We closed the frame and latched it.  I took a few pictures and then put all of the tools away.  The weather was very warm and humid and that was enough outside work for today.

We had hummus, pita chips, and black grapes for lunch.  After lunch I spent a few minutes in my office checking e-mail and then typed up the minutes from our July SLAARC meeting.  I then started working on the design/drawings for the built-in sofa.

I have a very long list of things to do but the furniture design remains a priority as I need to make sure Jarel has all the information he needs to keep moving forward on the custom cabinetry.  Although I will be assembling the sofa Jarel will be cutting all of the pieces.  I will be using a long rip of a full sheet of plywood and a long piece of 3/4 x 3/4 walnut hardwood as an edge band for the horizontal platform.  In order to give Jarel a cut sheet I needed to design the unit.  I also needed to design it so I knew it would fit when assembled.

I took an occasional break to chat with friends on the two local ham radio repeaters that we tend to use but otherwise stayed on task until late afternoon.  I had pulled a book on cryptology from our personal library and started reading it.  I took a nap before dinner and continued reading afterwards.  Fascinating stuff, cryptology.