Tag Archives: OTR HVAC duct cover (H3-40)

2015/10/13 (T) Desk Alignment

I got up at 8 AM, put on my robe, made coffee, fed the cats, and refreshed their water fountain while Linda got dressed and washed blueberries to put in our granola.  We took our coffee to the living room where I turned on the fireplace and we were joined by our feline friends.  I put the finishing touches on yesterday’s post and e-mailed it to myself while Linda pulled up the latest video post from Dr. Michael Greger at NutritionFacts.org.

Linda left at 9:30 AM to meet Diane at Kensington Metropark for their weekly walk.  As this will probably be their last walk together until spring they planned to go to lunch afterwards.  While there was some work I could do by myself on the (permanent) installation of the desk there were other aspects of the job that would definitely require two people.  I needed to finish updating the roster for the FMCA Freethinkers chapter so I spent about 30 minutes reading the manual for the new Sony SLT-a99v camera and then got dressed and worked in my office for the rest of morning.

After a short lunch break I resumed working on the roster until Linda got home.  She and Diane had lunch at Baker’s in Milford as it is close to the Metropark parking lot where they meet.  We removed most of the things from the bus we were not currently using, many of which were stored in the sofa storage box.  We got the sofa seat off of the desk pedestals and set it back in place on the sofa base.

I wanted to use pieces of a 24″ X 30″ furnace filter to cover the various air inlets in the desk bases and the air outlets in the OTR HVAC duct.  The best way to hold the filter material in place appeared to be with some very strong tape.  We did not have any such tape on hand so Linda went to Lowe’s and bought a roll of Gorilla Tape while I cut pieces of filter material to fit the various openings.

The left desk base and passenger side OTR HVAC duct showing the pieces of furnace filter material used to seal these openings while permitting filtered airflow.

The left desk base and passenger side OTR HVAC duct showing the pieces of furnace filter material used to seal these openings while permitting filtered airflow.

We got all of the openings taped up but I still needed to fabricate two tongue and groove alignment devices between the pedestals and the center connector/cover.  I make these out of flat mending plates, one on the pedestal (tongue), and two on the connector/cover (groove).  The tongue is flat against the back side of the pedestal vertical board and protrudes about 1/2″ beyond the edge.  The groove is made from two plates, one stacked on top of the other, attached to the back side of the vertical connector/cover board.  The upper plate is just back from the edge of the board and the lower one (next to the wood) is offset from the edge a little more than 1/2”, just enough to create a space for the tongue.  The tongue and groove devices match two others lower down on the connector/cover.  All four of them are oriented vertically allowing the connector/cover to drop into place and force it to align with the matching pieces of the pedestals.  A pair of horizontal plates, one on each pedestal, provide a resting surface for the connector/cover that aligns it horizontally.

With the devices fabricated we were finally able to set the pedestals on the bases, drop the connector/cover in place, and align everything as if the entire desk was a single unit.  We then got the Corian desktop out of my car, brought it into the coach, and set it in place.  It will require some careful adjustments before we screw everything down but it basically fit properly and looked good.  Final positioning of the left pedestal and base, however, would require us to put the front HVAC duct cover in position.

We got the cover out of the library and into the bus for the first time since we brought it home from Jarel Beatty Cabinetry in Logansport, Indiana.  The length was perfect but the bump out where the heater hoses were originally going to loop through was too deep.    I suspect the mistake was in my design/drawings.  Jarel knew this piece was supposed to line up with the left pedestal and base but I no longer recall if he even had the desk pieces in his possession when he was building the cover.  At this point it didn’t matter anyway.  The misalignment is with the base and is not very visible.  Also, the bump out is screwed on to the main cover so it can eventually be removed and trimmed or replaced with one that has the correct dimensions.

Once we had the cover in place I realized that I also needed to fabricate and install alignment plates between the cover and the left pedestal.  I had not planned on this and did not have enough mending plates so we went to Lowe’s to buy more.  While we were there I bought another can of 40:1 premixed fuel and a bottle of bar and chain oil for the new Poulan Pro 18” chainsaw.  We stopped at Walmart to see if they stocked a particular folding chair made by Stakmore that we have seen online, but they did not.  We think it would work nicely as a desk chair, and go well with the interior materials and colors in our bus, but we would like to see one in the round before buying it.

Back home I worked on the alignment plates while Linda prepared dinner.  We had leftover lentil loaf, microwaved sweet potatoes, and a mix of steamed broccoli and Brussels sprouts.  She added a little water to the lentil loaf before reheating it to moisten it a bit.  We both like ketchup on our lentil loaf and I added some Pick-a-Poo sauce to mine.  All three dishes were served hot, which was comforting on a cool evening, and everything was very tasty including the cup of hot tea.

I returned to the bus after dinner and finished installing the mending plates on the HVAC duct cover.  I was not able to put it in place by myself, and there was no reason to have Linda come out and help at this hour, so I set the thermostats back and locked up the bus.

I called Butch and this time the call went through.  I updated him on the installation and testing of the fan-coil heat exchangers and asked him about the operation of our new refrigerator.  He suggested that I isolate the remote temperature sensors by using pieces of the furnace filter material to keep them from touching an objects or surfaces directly.  He and Fonda are wrapping up at the RV Park in Bouse and moving to Quartzsite on Thursday.  After we were done talking I worked on this post while we watched a few TV programs and then went to bed.

 

2015/09/17 (R) Counter This

I went to breakfast before Linda as she was still asleep.  I wanted coffee but it wasn’t ready so I toasted a blueberry bagel and ate that.  Eventually the coffee was ready and I had some.  Linda showed up a little while later with our granola and fruit and most of the rally attendees arrived and had breakfast.  I got a call from Josh regarding the Corian desktop.  He indicated that Ferman Miller of Countertops Plus in Shipshewana had a piece of Sandstone Corian big enough to make our desk top and was expecting us to call or visit.

After breakfast we gave Vickie a tour of the bus and visited for a while.  We then drove to Countertops Plus, located east of downtown Shipshewana, and met with Ferman Miller.  He had a piece of 1/2″ Sandstone Corian that was a perfect match to our existing counters.  It was 96″ long by 30″ wide.  He needed a 72-3/4″ by 25-3/4″ piece for the desktop plus a 72-3/4” by 1″ piece and a 25-1/4″ by 1″ piece for the front and left edge returns.  It looked like he might have enough Corian left to make our dining room table so I made a quick sketch but left off the length and width dimensions.  We ordered the desktop and the table.  He figured out the price and we gave him a deposit.  I need to determine the length and width of the table and call him in the morning with those dimensions.

We set the GPS for Jarel Beatty Cabinetry and headed for Logansport.  I called Jarel to let him know we were on our way and verify that it was still OK to come.  We drove through the pleasant Amish/Mennonite countryside on small count roads we had not previously traversed and passed a school where the children were playing softball dressed in their plain, traditional clothing.  It was an odd yet delightful sight.  Once we were on US-20 we were on familiar roads.  We stopped along US-20 for fuel and a break and bought some peanuts and water.  We arrived at Jarel’s place at 2:11 PM.

We brought a 60″ long piece of 1/4″ walnut veneer plywood and had Jarel rip two pieces 4-3/4″ wide.  He actually cut them slightly wider and then trimmed off a small edge to get the long edges clean and square.  We loaded the half sheet (96″ by 24″) of 3/4″ walnut veneered plywood in the car and then loaded the half box cover for the forward passenger side OTR HVAC duct.  There were other pieces of plywood and hardwood left so we loaded all of those as well.  We only realized after we left that we forgot to get the drawings back from Jarel.  I sent him a TXT message and asked him to hang on to them until I could get them from him and he agreed to do that.

We stopped at the Martin’s supermarket about a mile from Elkhart Campground and made salads for dinner at their excellent salad bar.  It was 5:30 PM by the time we got back to the campground.  Dinner was nominally at 6 PM but was ready to eat closer to 6:30.  Linda reheated seitan stroganoff (vegan, of course) for our main course.

After dinner we gave Charles and Connie Martin the tour of our interior remodeling project and chatted for a while.  There were thunderstorms in the overnight forecast so I rolled up the two driver side awnings.  We then joined Scott and Tami Bruner at the fire pit by their bus.  I took a couple of folding chairs over and Linda brought our glasses of Franzia Moscato.  Charles joined us and so did Dan.  Tami had interviewed for a new job this morning, gotten the offer, and accepted the position, so it was a big day for her.  She and Scott have also been successful finding things they need for their bus conversion projects (they own two buses) so it has been a very good week for them.

Tami was tired and headed off to bed and Linda had the same idea a short while later.  There was a fairly high probability of rain starting at 2 AM with but we got occasional drops starting at 10 PM.  By midnight we were all getting tired and the raindrops were becoming frequent enough that they gave us an excuse to call it a night as we needed to put our lawn chairs away so they did not get soaking wet.  I wrote for a while in bed but I was too tired to work efficiently and went to sleep around 1 AM.

 

2015/08/12 (W) Back to Indiana (Again)

Today was early arrival day for the annual Back-to-the-Bricks converted bus rally in Clio, Michigan.  This joint rally of the Converted Coach Owners (CCO) and the FMCA Great Lakes Converted Coaches (GLCC) chapter has become an annual event that typically draws 20 to 30 rigs.  Most of them are converted highway buses and many of those were converted or re-modeled by the owners.  Many of them are works in progress but such is the nature of the bus conversion hobby and the true bus nut.  But that is not where we were headed today.  Our bus is unusable at the moment as the toilet is disconnected, the bed platform has been removed, and all of the cabinet drawers have been taken out.  But the main reason was that we had multiple commitments in Indiana today.

Our first appointment was with Josh Leach of Coach Supply Direct.  Although CSD is located in Edwardsburg, Michigan we had arranged to meet him in the parking lot of the Martin’s Supermarket at SR-19 (IN) and CR-4 on the north side of Elkhart, Indiana at 9:30 AM to take delivery of 15 yards of upholstery fabric.  We picked that location, rather than his shop in Edwardsburg, for several reasons.  He had to be at the Forest River Owners Group (FROG) rally at the Elkhart County 4-H Fairgrounds at 10 AM so that location got him half way to his destination at a good time of day.  For us, Elkhart is a 3-1/2 hour drive.  That meant we had to be up at 5:00 AM and on the road not later than 5:45 AM to be there on time, allowing for coffee, fuel, and bathroom stops.  Had we met him at his shop we would have had to be there by 9 AM requiring us to get up even earlier.  You have to draw a line somewhere.

I took the wheel for the start of the trip.  It was still dark but the faint glow of the impending sunrise was visible as we pulled out onto Hacker Road facing a rising crescent moon.  At M-59 we headed west to I-96.  I reset one of the trip odometers before we left and verified that it was 13 miles from our driveway to the end of the entrance ramp from M-59 onto I-96W.  We skirted the southern edge of Lansing on I-96 and took Lansing Road to I-69 south.

Nineteen miles south of Lansing, and about an hour into our trip, we stopped at the Biggby’s Coffee in Charlotte for coffee and bagels.  Biggby’s is not my favorite coffee but this particular store is in just the right location.  Linda checked the M-DOT website and it appeared that the bridge work on M-60 in Mendon was completed, so we exited I-69S and headed west on M-60.  Unfortunately the bridge was still closed so we had to follow the detour to the south toward Sturgis.  Unlike our previous trip in early July, when we continued on to Sturgis, we followed the complete detour through Nottawa and Centreville and back to M-60 in Three Rivers.  We had never driven through Nottawa or Centreville before so that provided some new scenery for the trip.

As we have done many times before we continued our trip on M-60 as far as Jones where we stopped at the Shell station for fuel.  We then took M-40 south to US-12.  This seven mile stretch of M-40 traverses steeply rolling hills and is both beautiful and fun to drive.  We took US-12, running west just north of the Michigan-Indiana border, and eventually exited onto Old 205 (M-205?) which turns 90 degrees to the left a mile later and drops straight south into Indiana where it becomes SR-19.  A few miles later we arrived at the Martin’s Supermarket at CR-4 just after 9 AM.

Josh was not there yet so we went inside to use the restrooms and get some coffee.  This particular Martin’s has a nice salad bar with a beverage station, a Starbucks Coffee outlet, and a seating area with Wi-Fi.  Josh showed up right on time and parked next to us.  I met him outside and we transferred the roll of upholstery fabric from his car to ours and then went inside to visit for a few minutes before he had to leave for Goshen.

When we left Linda took over the driving.  Our next planned stop was A1-Upholstery in Elkhart to order the cushions for our built-in sofa.  Continuing south on SR-19 we stopped at Factory RV Surplus to look for battery cable end covers but the ones they had were too expensive.  I think they now sell more retail-packaged merchandise than they do true surplus material, and even less salvaged parts.

Lou (mom) and Terry (daughter) own and operate A-1 Upholstery and were recommended to us by Josh.  We discussed the project with Terry, who I had previously spoken to on the phone.  We reviewed my dimensioned scale drawings, which were on one sheet of 11″x17″ 1/4″ grid-square paper, and agreed on how the cushions would be made.  Terry thought she would have them done by the end of the month but noted on the order form that we needed them by September 14th.  We noticed that she had a lot of sample books from which we could have selected a fabric but we like the Lambright Notion Linen, and Terry thought it was a very good fabric that should look good and wear well in our application.  We left the fabric and drawing with her and wrote a check for the deposit.

All of our stops were important today, but our primary reason for the trip was to pick up the pieces of the custom desk and built-in sofa for our bus from Jarel Beatty Cabinetry in Logansport, Indiana.  We continued our trip south on SR-19 to US-20, took that west to US-31, and went south, exiting at Rochester onto IN-25 for the final 22 miles to Logansport.  This is a route I have driven many times but Linda had the wheel this time so I provided some occasional guidance.  I called Jarel to let him know we were making better time than we had anticipated and would be there between noon and 12:25 PM.  I then called Butch to give him a status update.

This was the first time Linda and Jarel had met and so it was also the first time Linda had met Mya, Jarel and Georgette’s sweet little dog.  Mya came up to me, sat, stared up at me like we were long lost friends, and waited patiently for me to give her the attention she was seeking.  I was happy to oblige.

Jarel Beatty Cabinetry, Logansport, IN

Jarel Beatty Cabinetry, Logansport, IN.  Panorama taken from the entrance door.

Jarel Beatty Cabinetry, Logansport, IN.

Jarel Beatty Cabinetry, Logansport, IN.  Panorama from the center of the shop.  Entrance door is far left.

As I have previously described in this blog, the desk consists of nine pieces (if you count the four drawers as separate parts):  two pedestals with separate bases, a cover that goes between them, and four drawers.  The left pedestal has a fold up work surface with two support wings, and a fold down fake drawer front, so technically those are four more pieces, but they are attached to the pedestal with hinges so I am not counting them as separate parts.  The bottoms of each pedestal have been cut out to provide access to the fan-coil heat exchangers that will be installed in the bases, so those are really two separate pieces now, put I am not counting them as such.  I am also ignoring screws, drawer slides, blocking, and other assembly items in my parts count as they are all “installed components.”  With the drawers installed we only had five major pieces to load plus the two access plates.  Jarel also had the pieces ready for the built-in sofa so we loaded those as well.  I took pictures of his shop and the pull-out pantry, which was mostly assembled but not quite finished.

The installed desk will have more pieces than just described but these are the pieces that Jarel made.  The finished desk will have five grills that we have to cut and install, at least four drawer pulls that we have to install, a plywood top that will span the two pedestals and leg space, and a Sandstone Corian countertop that will go on top of the plywood.  While not actually part of the desk there will also be a large cover for the passenger-side living room HVAC duct and wiring chase and a small hose cover at the desk end both of which align with the left end of the desk and will look like they are part of it.  Jarel will make the chase cover later after the desk is installed and we can get a final, accurate measurement for its length.

As long as we were in the neighborhood we naturally stopped to visit with our friends, Butch and Fonda, in Twelve Mile, Indiana.  While we were at their house we loaded a dozen 4-foot army surplus fiberglass mast sections in the car.  Butch had bought these at a swap for me some time ago.  We will use them for ham radio antenna projects.  Butch gave me his old, non-functioning, Vanner battery equalizer to see if I can figure out how it does what it does.  He also lent me his air-powered brad nailer which can also drive 1/4″ crown staples and gave me a box of 5,000 staples to go with it.  Fonda found a scrap piece of resilient underlayment designed for free-floating wood floors.  Butch though it might work well under the 1/4″ plywood underlayment to fill in the gaps and irregularities so we took it with us.

When we were done loading stuff into our car we went to see their new property on SR-25.  They have already had a new roof put on the barn and new doors put in the house.  They have bought themselves a BIG project, but it will be a much more appropriate and manageable place for them going forward than the building complex in Twelve Mile that has housed their business operations for the last 20 years.  It’s an old GM dealership from the 1940s and they have approximately 11,000 feet under roof including a 2-bay service garage with a functioning in-ground lift.

We drove to Rochester and had dinner at Pizza Hut.  Linda and I split a medium specialty veggie pizza and had the salad bar with it.  We might have had a few more restaurant choices in Logansport, but Rochester was 22 miles closer to home.  With the 19 hours we were gone today, and over 525 miles we had to travel, 22 miles and 30 minutes was significant for us.

We got back on the road at 6:30 PM with Linda at the wheel and headed back up US-31N to US-20 and headed east.  We decided to stay on US-20 all the way to I-69, stopping in Lagrange to use the restroom at the Marathon complex.  We stopped again at the Shell station on M-60 in Michigan for fuel.  It was getting dark and I had been able to rest while Linda drove, so I took over the driving duties.  From this point on we were just reversing our route from this morning.  We got home at 10:30 PM, unloaded everything from the car, and then went straight to bed.