Monthly Archives: August 2015

2015/08/31 (M) A Major Sub-Project Done

We both took Advil PM before bed last night as both of us were sore and tired from a long day of work and needed a good night’s sleep.  We awoke at 8 AM to dense fog but it was not unexpected as I saw the advisory on the weather forecast before I went to sleep last night.  I made a pot of the Costa Rican half-caff coffee while Linda washed blueberries and got our granola ready.  We enjoyed our coffee in the living room with the cats on our laps and listened to Dr. Michael Greger’s daily research summary on NutrionFacts.org.

We were still a bit tired and sore but finally got back to work on the bus at 10:30 AM just as Keith showed up to mow the grass.  After opening up the bus and the “workshop”(garage), and getting out the air-compressor and hooking it up, we got the piece of underlayment out of the bedroom that we cut last night but still needed to trim.  I cut about 1/8″ off of the passenger side end and cut off the front corner on that end so it would clear the piece of vertical trim.  With those adjustments it dropped into place and I stapled most of it to the subfloor.  I would have stapled the whole piece but we ran out of staples.

We had already measured and drawn the second piece for the bedroom but without staples we were at a standstill.  Linda needed to pick up a few things at the grocery store, so we closed up the house and bus and made an errand run.  I dropped her at Meijer’s and drove across the street to Lowe’s.  I bought another pack of 1,000 #18 staples, 3/4″ with 1/4” crown because that was the smallest quantity they sell.  I also picked up a small bottle of pneumatic tool oil.  I drove back to Meijer’s and waited in the parking lot for Linda to emerge.  When she did she had eight grocery bags.  I guess “a few things” is relative.  She got a real hamburger patty and one slice of real cheese from the deli to serve to Kate tomorrow night.

Once we had the groceries unloaded and put away we got back to work on the underlayment.  I laid out the next piece for the bedroom which had 11 angles.  Even though I worked from a consistent reference point the numbers did not quite work out so I took additional measurements and made adjustments accordingly.  When I was satisfied that the layout was close to correct we cut the piece out of the partial panel.  I then cut it in half crossways to create two pieces each of which could be installed.  We started with the half piece closest to the driver side.

Keith finished cutting the grass and came to get his check so we gave him the inside tour of the bus.  He had seen the front part before but never been all the way to the back.  He recognized that it was an ambitious project.

The other half of the back bedroom piece, towards the passenger side, took some tweaking but we finally got it in and stapled.  The last piece for the bedroom should have been the easiest, a 42″ x 18″ rectangle for the aisle at the foot of the bed/storage box.  It wasn’t a perfect rectangle, of course, so it also required adjustments.  Things that should be at right angles rarely are and the flanges on the bottom of the HVAC chases do not have straight edges as I assumed they would.  The adjustments are usually small but necessary to get the pieces to fit.  So it was with the last piece for the main floor.

We thought we were done when Linda noticed a small “L” shaped area around the media cabinet behind the driver’s seat.  We still had pieces of underlayment left over that were big enough to cut this piece.  After measuring carefully and laying it out the numbers were once again not adding up.  We still had the piece of art board that I used to create the templates for the base of the refrigerator alcove so I laid out the “L” shape on that but made it larger than needed.  We positioned the template in the bus, trimmed the inside corner (not 90 degrees) and then marked where all the edges needed to be by tracing from underneath.  I trimmed the template down and checked the fit.  It looked good so I transferred it to the underlayment and we cut it.

We were finally done with the main floor underlayment so we cleaned up the bus by moving stuff to the garage/workshop.  I disconnected the DeWalt 15 gallon air-compressor, moved it to the driveway by the garage, and opened the drain valve on the bottom,  it had a LOT of water inside which reminded me that I really need to set up a water separator and inline oiler for use with this thing.  Linda coiled up the power cord while I coiled up the air hose and stored it with the air-compressor in the front corner of the garage.

Somewhere in the middle of all this work we stopped and had lunch around 3 PM.  It was now 6 PM, too early for dinner, so we decided to get cleaned up and go to Lowe’s to look for metal tile edging.  As long as we were going to be out I thought we might drive over to Chuck’s shop in Novi to look at the air ride seat base.  I called Chuck to see if that would work and he was headed that way anyway, so that is what we did.  The Lowe’s in New Hudson did not have what we were looking for but the associate suggested that we try Blakely’s on West Road near Beck Road in Wixom.  Chuck was still at his shop when we arrived so we had a nice chat, got the air ride base, and then went our separate ways.

It was 8:30 PM by the time we got home.  I spent a few minutes checking e-mails and then we sat down to dinner at 9:15, a simple meal of mock fish fillets with vegan tartar sauce and fresh steamed Brussels sprouts.

I continued checking and responding to e-mails after dinner and then checked into RVillage.  I posted a comment on a new topic in the Friends of Curtis YAY! group and a few minutes later got a call from Curtis.  After catching up on each other’s activities and whereabouts he e-mailed me a couple of things to read and react to.  When we concluded our chat I watched the 3rd installment of the video update series from Technomadia about the renovation of their vintage GM4106 bus conversion at MasterTech in Elkhart, Indiana.  I sent them an e-mail regarding a pet friendly hotel that we used years ago when our Golden Retriever (Einstein) was still alive and went with us on a week-long visit to Elkhart to tour motorhome factories.  (Einstein’s AKC name was Karie Jame Ricky Ricardo.  We got him from the Karie Jame breeders and he was from the Latin Lovers litter.)  It was then off to bed to write for a while before going to sleep.

 

2015/08/30 (N) A Day of Rest (NOT)

We had closed up the house and turned on the air-conditioning before going to bed last night and had it set at 72 degrees F to make sure it ran long enough to pull some of the humidity out of the air.  I awoke at 7:30 AM on this penultimate day of August hoping to be able to open up the house, which Linda prefers in almost any weather, but was greeted with fog and temperatures in the mid-60’s so I turned the A-C back to 70 to make it run for a while and move the air around.

Sunday is supposed to be a day of rest but not for us, at least not today.  I gathered up the laundry and started a load in the washing machine and was just starting to prepare our morning coffee, Kenya AA (not decaf), when Linda emerged.  She washed off some fresh blueberries and got our granola ready.  We were both dressed to work but enjoyed our coffee in the living room from 8:30 until 9 AM.

Our first bus project task was to trim the passenger side front piece of underlayment that we cut last night.  With that done I rolled the air-compressor out by the entrance door, uncoiled the air hose and connected it, unrolled the extension cord and plugged it in, oiled the air stapler, and connected it to the air hose.  I loaded the staples and, with Linda standing on the pieces to hold them flat, stapled them down.

The next piece of underlayment, which would finish the hallway, was a very tricky piece with lots of angles.  The problem in measuring a piece like this, in which sides may not be exactly parallel and angles not exactly 45 degrees, is finding a reference corner with two factory edges from which to measure everything.  I take the time to make and check the measurements by making a small, approximately to scale, drawing.

The cutting of these pieces involved a 7-1/4″ circular saw and a saber saw.  When using the circular saw we usually clamp a saw guide to the panel, allowing us to get a clean, straight cut that is almost as good as a table saw.  For shorter cuts on edges that will not abut other panels I use the saber saw without a guide and just follow the pencil line as carefully as my skill and eyesight allow.  I also have to use the saber saw for blind stop cuts, such as notches and tabs.

We took a break to have PB&J on whole grain bread and fresh apple slices for lunch.  As we were finishing lunch I exchanged TXT messages with Chuck.  He wanted to chat and called about 5 minutes later.  It turns out that he has an air suspension seat base and thought I might want it.  After getting a better understanding of what it is, and isn’t, I agreed that I wanted to see it.  It would be very cool if I could use it to replace the driver seat pedestal in the bus as part of putting in the new Flexsteel seat but I will have to check with Josh to see if that is possible.

The bathroom underlayment was next.  We considered various ways to install it and came to the conclusion that it would take three separate pieces for this small space.  The reason was deep toe kick spaces on opposing walls, angles and notches, and a drain pipe and water supply pipe for the toilet that project out at least eight inches from a third wall just an inch above the floor.  Those features made it impossible to get a single piece installed.  We might have done it in two pieces but I did not like the way I would have had to cut them.  These three pieces took quite a while to lay out, cut, trim, and staple down.

The bedroom was the next/last piece of the main floor jigsaw puzzle.  It was after 6 PM by this point.  We knew we would not get the bedroom done today but decided to try and get one more piece installed.  Most of the bedroom floor is taken up by the storage box that serves as the base for the plywood bed platform.  This box goes all the way to the driver side wall and has small Isles on the other three sides.  If not for end cabinets by the head of the bed and deep toe kick spaces in the cabinetry to the rear of the coach the underlayment would be a simple “U” shape.  The actuality it will take four pieces to complete this space.

The first piece was a simple shape, a rectangle with a large piece of one corner cut out.  As I have for every other piece I took the initial measurements but noted them on a freehand sketch rather than a scale drawing.  When I laid out the actual panel the numbers were not quite working out so I rechecked my measurements.  They appeared to be correct, which meant some of the right angles must be off slightly.  I modified the layout to make the panel a little longer than I thought it needed to be and made the cuts.  Inside the coach we were not able to get the panel positioned because of interference from a 4″ round HVAC duct and a door and handle on a lower cabinet (the end table).  I removed the HVAC register, which helped and then discovered a piece of vertical trim in the passenger side front corner.  The bedroom has less natural and artificial lighting than the rest of the coach and I had not noticed it before now.

Tired and a bit frustrated by this latest turn of events we decided to wrap up our work for the day and have dinner.  We accomplished a lot today but I had hoped (expected) to have all of the main floor underlayment done.  We will finish the bedroom first thing tomorrow.  That will leave only the entryway/cockpit to do and we will defer that work so I can start laying the new tile floor.

While Linda prepared dinner I checked my e-mail and then checked in to the South Lyon Area Amateur Radio Club information net at 8 PM.  I was just completing my second turn when Linda called me to dinner.  She made her own version of red beans and rice and served it with a glass of Cupcake Black Forest Decadent Red wine and a large piece of honeydew melon on the side.  The main dish was excellent, the wine was OK (a little dry for me), and the melon was not as ripe as we would have liked it to be.  Still, it was a nice meal.

We watched an episode (rerun) of Sherlock at 9 PM and then went to bed.  Linda played Scrabble while I worked on this post before falling asleep.

 

2015/08/29 (S) Up and Down

When we arrived at the South Lyon Senate Coney Island just before 8 AM there were only five other SLAARC members there but we had 16 by the time the last two people showed up.  Linda (K8LMF) got to sit next to Linda (NF8C) for the first time in quite a while and they had a long chat.  All but one person stayed until 9:45 when we got up to leave and everyone else followed suit.

We were back home by 10:15 AM, changed into our work clothes, and got back to work on the bus remodeling project.  It was a very overcast and cloudy day with a high probability of rain that was forecast to be an all-day event.  That altered our plans a little in that we did not want the pieces of underlayment to get wet and our air-compressor could not be out in the rain as it has an electric motor.

Yesterday we marked and cut the underlayment panels in the driveway, laying them across 2x4s to create space for the circular saw blade.  In order to keep the project moving forward we decided to use the temporary “workbench” in the garage for this work.  Since the workbench was covered with drawer fronts that had to be moved we decided to take a little time to put the new handles on them and reattach them to the drawer boxes.  Sometimes it’s true that “there’s no time like the present” to get something done.

Linda has worked hard on cleaning and waxing the walnut drawer fronts and fixed cabinetry in our motorcoach.  The results so far are amazing and we are feeling like all of our work will be worthwhile as the interior of the coach is going to look very nice when we are done with this project.

We had cut the piece of underlayment for part of the hallway last night but needed to trim it to get it to fit correctly.  I think we took it out of, and back into, the bus at least four times, each trip requiring us to go up and down the seven steps in the entryway/cockpit plus the stool outside the door.  I do not know how many times we went up and down those steps today but it was a quite a few.  To add to our enjoyment and bus conversion physical fitness program we were usually carrying something and it was often heavy and/or large.

The next pieces of underlayment to be cut would fill out most of the living room.  I had planned to cut them a certain way but changed my mind after talking it through with Linda.  We took measurements and I made drawings that were close to scale.  We ended up using the full 48″ width of a 4’x8′ sheet and about 86″ of its length for the piece that fills the alcove where the built-in sofa and storage base will go.  It had two large corner cutouts, one to make it fit with two other installed pieces and the other to go around the base of the media cabinet that doubles as an end table for the forward end of the sofa.  After test fitting it we had to trim a couple inches off of a back corner because of a wire bundle and create a notch for several wires that ran through the floor just in front of the driver’s side HVAC chase.  We waited for a lull in the rain and took it back into the coach.

It fit just right but unfortunately there were defects in the subfloor, such as small gouges and depressed screw heads, that needed to be repaired.  Since we could not use the air-stapler today I did not have a good excuse for not patching the floor correctly so I worked on that while Linda resumed working on the woodwork.  The quart of “ready to use” floor patch was not as ready to use as I would have liked.  The directions said to stir thoroughly and when I opened the container there was a half inch of milky white liquid on top of somewhat drier and stiffer material with the consistency of fine wet sand.  The directions also said the open (working) time was about 15 minutes.

I set the timer on the microwave for 20 minutes, spent five of those trying to stir and mix the floor patch ingredients, and then tried to patch everything that really needed it in the allotted time.  I did not care for this material and wish I had used the Universal Patch and Skimcoat that I used everywhere else.  It was gritty and did not feather out or finish as smoothly as I wanted, but there was nothing to do now but wait for it to dry which would take three hours.

Linda decided to work in the house and eventually fix dinner while I worked in the bedroom (of the bus) trying to remove very old masking tape from the subfloor using a 1.25″ putty knife.  After an hour I had about half of it off but called it quits as my hands were sore.

For dinner Linda cooked a couple of ears of corn-on-the-cob, heated some vegetarian (vegan) baked beans, and cooked two vegan “burgers” topped with vegan cheese.  Mustard, ketchup, pickle relish, and four large leaves of romaine lettuce made for a tasty sandwich.  We each had a glass of the Cupcake Black Forest Decadent Red wine with the meal.  Dessert was fresh sliced strawberries with non-dairy (vegan) peach mango “yogurt.”  It was a tasty summertime meal.

After dinner I tried sanding the floor patches even though the directions said not to sand the dried material.  I used a very old piece of 120 grit sandpaper in my orbital sander and went over the entire area.  I vacuumed the whole area but I could still feel a residual grit on the floor.  I got Linda’s vacuum from the house and tried that.  I then got the Revel wet/dry mop and tried wet moping the area, but it was still gritty.  I was preparing to go over the entire area with the new 80 grit sandpaper but Linda managed to get it clean using the brush attachment on the house vacuum cleaner.

With the area cleaned up we put the piece of underlayment for the sofa nook in place and it fit very nicely but we did not staple it.  We redid our measurements for the passenger side front piece and made some minor adjustments to the dimensions on the drawing.  What I have tried to do wherever possible is to keep at least two factory edges with a common vertex (corner) and use that point and those sides as the basis for my measurements.

It looked like heavy rain was going to hit us from the west but must have tracked north of us.  We continued to get rain, off and on, but nothing heavy every materialized.  Working in the garage we measured and cut the last piece for today.  We made extensive use of the circular saw running it along a saw guide.  By the time we had the sheet cut there was a lull in the rain so we took it to the bus to test fit it.  The fit was close but needed minor trimming in the front outside corner.  By now it was 8:30 PM and we did not want to haul the sheet back out of the bus and into the garage to work on it.  That will be our first task tomorrow followed by stapling the three pieces that we cut today, weather permitting.

We turned in at 10 PM.  There wasn’t anything on TV that interested us, so Linda read for few minutes before falling asleep and I wrote until 11:30.

 

2015/08/28 (F) Bye Bye Fridge

The DTE Energy appliance recycling program called yesterday and left a message indicating that they would pick up our old refrigerator between 8 AM and noon today so we got up at 7:30 AM to make sure we were ready if they arrived early.  I was cold last night so I put on my sweats when I got up.  For breakfast we had our usual granola with fresh blueberries and split a banana, had a little glass of juice to wash down the vitamins, and then had coffee in the living room.  I turned on the gas fireplace to chase away the morning chill while I put the finishing touches on yesterday’s post and Linda did her morning check-in with the world beyond our immediate boundaries (and concerns).

The DTE Energy pickup truck called at 9 AM to let us know they would be here around 9:30.  We finished our coffee, got dressed, and awaited their arrival.  Ever since a delivery truck almost took out the telephone trunk line over our driveway last August I try to be in the driveway anytime a truck is headed our way.

Two guys showed up in an Enterprise truck.  Our new refrigerator for the bus was delivered by two guys in an Enterprise truck.  It must make more sense than buying one.  When they opened the back it already had used appliances in it.  The guy handling the paperwork said they usually pick up 30 appliances a day but were scheduled for 32 today.  I signed the acknowledgments and releases on his cell phone and they then unplugged it, cut off the power cord, stuck a hand truck under it, rolled it onto their lift, raised it up and rolled it in next to another side-by-side fridge that was very similar to ours.  They closed the rear cover and were on their way.  I don’t think they were here more than 15 minutes.  It’s nice to have it out of the garage and to know that it will be recycled.  We will also receive a check for $50 in 4 to 6 weeks which beats having to pay someone to haul it away.

Linda picked up where she left off on Wednesday with the woodwork in the bedroom of the bus while I got the tools and supplies ready that we needed to install the Patriot Lumber SurePly underlayment on the floor.  That included getting out the 15 gallon air-compressor, 60 foot air hose, Butch’s Central Pneumatic air stapler/nailer (that I borrowed on our most recent visit to Indiana), and a package of #18 1/4″ crown 3/4″ long staples

Linda finished wiping off the residual Touch of Beeswax from the bedroom woodwork and then helped me get the 4’x8′ sheet of underlayment out of the bus and over to the driveway.  We put this sheet in the bus yesterday so I could determine where to make needed cuts.  I had marked several places where I needed to make notches or take some material off of part of an edge.  I did not want to do the cutting in the bus, however, because we need to keep the floors clean and avoid airborne dust.  I made the cuts and then we moved the sheet back into the bus.

Bruce positions the second piece of underlayment.

Bruce positions the second piece of underlayment.

Per the instructions, we positioned the sheet of underlayment in the corner across from the kitchen sink with the long dimension running fore and aft across the floor joists.  It fit nicely so I connected the air hose to the air stapler and inserted a set of 3/4″ staples.  The instructions for the pneumatic stapler indicated a working pressure range of 70 – 100 PSI, with the pressure controlling the depth of drive, and suggested adjusting it on some scrap material.  It turned out that I had to set the regulator on the air compressor to 100 PSI to get the right depth of drive.

The instructions for the underlayment were very clear about the order in which the sheet should be stapled so that’s what we did.  Linda stood on the sheet to keep it flat while I stapled and we both wore proper safety glasses, of course.  From the corner I put a staple every two inches along the edge by the HVAC duct.  Working out from the same starting corner I then put one every two inches along the short edge.  Working out from the same starting corner I stapled it along the diagonal to the opposite corner.  Again working from the starting corner I stapled the “field” on either side of the diagonal.  The last staples were 2″ apart along the other short edge and up the other long edge.

A week and a half ago we had this same sheet of underlayment in the bus and I screwed it down temporarily with a dozen screws to see how it felt.  I counted the number of fasteners needed for one full sheet and I think it was 352.  That’s when I decided I would staple them.  After installing the first sheet I think it was the right choice.

Bruce staples the second piece of underlayment.

Bruce staples the second piece of underlayment.

I got a phone call from my sister so we took a break and while I talked to her Linda started preparing lunch.  She made grilled cheese, with mock turkey, onions, and greens on rye, all vegan of course.  We each had a deliciously ripe fresh pear.  Yum.

The next piece of underlayment to go in filled in the space between the first sheet and the base of the kitchen cabinets.  But first we had to remove the painter’s tape we had put on the base to protect it.  It turned out to be cemented on from the floor leveling compound so I had to chisel it loose.  Linda vacuumed up the debris and then I went over the area with 120 grit sandpaper on the oscillating sander.  Things like this are what cause project timelines to stretch out; when we put the painter’s tape on we assumed we would be able just peel it off.

This second piece was less than half the width of a full sheet and involved a tricky angle cut and a notch so I measured carefully, made a drawing (not to scale), and rechecked the dimensions with Linda verifying them.  We cut the piece outside and brought it in.  It was a very good fit so we stapled it down.

A detailed view of the bottom front end of the pantry and refrigerator showing the aluminum angle that keeps the fridge from shifting to the left into the pantry.

A detailed view of the bottom front end of the pantry and refrigerator showing the aluminum angle that keeps the fridge from shifting to the left into the pantry.

The third piece was much more difficult to figure out and will probably prove to be the trickiest piece overall once we are done.  It was essentially a big triangle with two corners cut off and complex notches along the hypotenuse.  I took a lot of measurements with Linda’s help and made a diagram.  When I laid it out on the underlayment things did not quite line up.  I figured out and corrected one problem but had to go back in the coach and make two more measurements.

At the point where it was close, but not close enough, I decided to cut along the hypotenuse, trim off the two corners, and take it back in the bus to mark the locations of two notches.  With the notches marked we took it back outside and I finished cutting it.  We took it back inside and set it in place.  It was as good a fit as could have hoped for so we stapled it.  Although we had worked for most of the day and only gotten three pieces installed our careful work had paid off and we were very satisfied with what we had accomplished.  It was 5 PM, we were tired, and we were getting hungry so we decided to quit while we were ahead.

I took a shower while Linda prepared dinner.  She made a very tasty whole grain rotini pasta dish with garlic, onion, olive oil, broccoli, sun-dried tomatoes, carrots, mushrooms, and greens.  Now that, Alton Brown, is “good eats.”  We had nice big wedges of fresh watermelon for dessert.

After dinner we went to Lowe’s to buy three more sheets of underlayment and some wallpaper stripping spray.  By the time we got home it was after 8 PM and we settled into the living room to read and write, much the way our day began, minus the coffee.

 

2015/08/27 (R) In and Out

Linda was up at 5:45 AM and on her way to the bakery at 6:15.   I got up an hour later and also got an early start to my day; early is relative, after all.  After a bowl of granola I brewed some Cafe Europe / Columbian decaf coffee, turned on the gas fireplace, and continued reading Number Theory and its History.  A week ago Jim (N8KUE) e-mailed some questions to us regarding RVing and bus conversions.  I felt that too much time had passed without a response so I settled in at my computer to answer his questions as best I could.  I sent my reply at 9:30 and turned my attention to our bus project.

I got the pull-out pantry (mostly) installed yesterday.  Before we could place the refrigerator in the alcove, however, I needed to do four things:

  1. Install a piece of aluminum angle to prevent the fridge from sliding to the left;
  2. Secure the water line that went to the old refrigerator;
  3. Plug up openings in the cabinet with steel wool; and
  4. Install the 10th drawer slide on top of the pantry to reduce lateral movement at full extension.

I decided to tackle these tasks in that order, which meant a trip to Lowe’s to get the aluminum angle.  I chatted briefly with Mike (W8XH) on the drive and stopped at The Home Depot first but did not find what I wanted.  Lowe’s had a 3 foot length of 1/8″ thick 1.5″X1.5″ angle.  I wanted aluminum because it is light, easy for me to work, and won’t rust or need to be painted, but I wanted the 1/8″ thickness for strength.  While I was there I picked up another foam brush, a bottle of Mineral Spirits, and a package of #8-1.75″ stainless steel self-drilling exterior wood screws.

The road graders were out today in our part of the county and I passed the one working on Golf Club Road going to, and returning from, Lowe’s.  There was also one working on our road that I could not get around, so I followed it slowly until it reached our driveway and I could turn in.

Back home I cut the aluminum angle to a length of 26.5 inches, the same as the depth of the refrigerator base section and the top piece of plywood in the base of the alcove. I selected a drill bit that was just barely larger in diameter than the stainless steel screws.  Starting with the midpoint I drilled holes every three inches along the centerline of one side of the angle.  I then countersunk each hole, checking with a screw until the head was just slightly recessed.  A light back bore with the countersink bit removed any rough edges.

With the pantry pulled all the way out I placed the side of the angle with the holes on the 2nd piece of plywood in the alcove base with the other side of the angle against the edge of the 3rd piece of the base.  Since these pieces of plywood are all 3/4″ thick the vertical side of the angle extended above the plywood by 3/4 of an inch, more than enough to catch the left side of the refrigerator.  I held the angle tight against the edge of the 3rd piece of plywood, with the front edge back about 1/2″, and used the #8 VIX self-centering drill bit to drill a pilot hole in the back hole.  I then secured it with one of the stainless steel screws, penetrating both the 2nd and 1st layers of plywood and probably a heavy 1/8″ of the subfloor.  I held the front of the angle tight and secured the 2nd hole from the front in the same way, as I could not access the first hole due to the pantry.  I drilled all the remaining holes except the first and put in the screws.  I then pushed the pantry all the way in so I could access the front hole and secured it.  The angle was now held in place by nine strong screws fastened into a lot of wood.

The pantry and refrigerator installed in the alcove.

The pantry and refrigerator installed in the alcove.

The old refrigerator had an ice maker and cold water dispenser in the freezer door so there is a flexible copper water line at the back of the alcove.  The line runs through an inaccessible area and into the cabinet under the kitchen sink so removing it would be difficult and impractical.  It was easier to secure the water line, and besides, we might want to use it again someday.  I found some used screws with broad #2 SR heads and used them to secure cable ties with mounting tabs to the back wall of the alcove.  I re-shaped the copper tube as best I could so it would lie relatively flat against the back of the alcove and used the cable ties to hold it in place.

I noticed when I moved the tube that a little water came out of the end.  That struck me as odd as I had it in my head that the line was out of service.  After a little investigation I remembered that the shutoff valve for this line was still attached to the water inlet tube on the back of the old refrigerator.  If we had pressurized the fresh water system this would have been an open line.  Yikes!

I now had another, unexpected, task that had to be done before I could do anything else.  I gathered up a few tools, parts, and materials, got my head and arms into the under sink cabinet (which is never comfortable), shut off the supply line valves (just to be safe), and disconnected the copper tube to the refrigerator alcove.  I wrapped the threads of the open end of the T-fitting with several turns of Teflon tape, threaded a cap into the fitting, and snugged it up tight.  I did not, however, pressure test it as I did not want to take the time and I did not want to pressurize the fresh water system with the toilet disconnected.

With the water line secured I got one of the old packages of steel wool and used it to stuff the openings in the lower rear corners of the alcove where lots of wires, the water line, and two air lines pass in and out.  I meant to use the #1 steel wool but grabbed the 4/0 by mistake.  It will work just as well but the 4/0 is what Linda is using to clean all of the walnut woodwork, so it was a bit of a waste.

The pull-out pantry is very stable vertically and horizontally except when it is all the way out where it can move side-to-side about 1/2″.  I decided to install the last of the 10 slides on the flat between the top of the pantry box and the ceiling of the alcove, which is also the base of the upper cabinet.  The ceiling of the alcove is not parallel to the floor and so it was not parallel to the top of the pantry box.  I was able to slide a piece of 3/4″ oak veneered plywood between the ceiling and the upper edge of the top slide. With the 10th slide on top of the pantry I had about a 1/8″ gap between the slide and the plywood at the front, opening to about a 1/4″ gap at the rear.

My first attempt at a solution was to try cutting blocks from the end of a 2×4 to be just the right thickness for the front, middle, and rear.  That quickly proved to not be a workable solution without some form of stationary saw.  After further pondering I decided to cut a 4.5″ wide piece of the oak veneered plywood from one of the leftover pieces that happened to be 26.5″ long.

The new refrigerator in the alcove with the doors open.

The new refrigerator in the alcove with the doors open.

I set the piece of plywood in place on top of the two slides, one mounted to the alcove side panel and the other resting on top of the pantry box, and shimmed it with wood shims between the plywood and the ceiling to remove the gap between the plywood and the slide without making it tight.  I pulled the pantry out slightly so I could drill and screw the rear hole of the stationary part of the slide.  I then pulled the pantry all the way out, pushed the center section of the slide part way back in, and secured the front hole of the moveable part of the slide to the top of the pantry.  I used a slot that allowed side-to-side adjustment, just in case.  I also secured the center slot on the moveable slide to the top of the pantry box.

I fiddled with the slide until it went in and out smoothly.  It is tight enough that I don’t think it will come open when driving, but it pulls out easily enough and will be easier once we get a handle on it.  Linda called at 4 PM as I was finishing this task to let me know she was on her way home from the bakery.  It would be 60 to 90 minutes before she got home so I moved on to the next task.

The first piece of underlayment to go in will be a full 4’x8′ sheet minus a notch for the middle air-conditioner drain line and part of one short side that has to fit around the built-in pantry.  I measured for those cuts and then laid the sheet out in the driveway on top of 2x4s (on the flat).  I tried plunge cutting most of the 21″ long by 1″ wide strip off the end with my circular saw without using a guide and finished the cut with my saber saw.  My plunge cut wasn’t very good so I trimmed it with the saber saw.  That edge will go under the mirror tiles against the back of the built-in pantry so it will be OK.

Linda got home around 5:30 PM.  After unloading her car and changing clothes she examined my work for the day and was pleased with the way the pull-out pantry worked.  She helped me carry the 4’x8′ sheet of underlayment into the bus at which point I decided that we needed to get the refrigerator into the alcove before doing anything else.

We set the underlayment aside and uncovered the fridge which we had previously wrapped in painter’s plastic to keep it clean while grinding and sanding.  Linda cleaned off packing tape adhesive with Goo Gone, wiped it off with a wet rag, and then I wiped it off with a dry towel.  We rolled it over to the alcove, shut off the circuit breaker, plugged it in, and secured the cord to the back.  It rolls very easily but to get it into the alcove we had to tilt it forward to get the bottom back edge of the unit onto the 2.25″ high plywood base.  Oops; the left edge of the fridge space overlapped the built-in pantry opposite and prevented the unit from tilting enough to get the back edge up high enough.

The pantry pulled out with the refrigerator installed.

The pantry pulled out with the refrigerator installed.

We have learned not to panic, and after a moment’s thought we turned it slightly to the right, got the right rear bottom corner up onto the plywood and slid it into the alcove a couple inches.  We were then able to turn it to the left and get the left rear bottom corner onto the plywood base, making sure it was inside the aluminum angle.  Fortunately we had enough clearance above the unit to do that.  (If not we would have used the leftover 3/4″ plywood in front of the alcove, gotten the fridge onto those pieces, and then rolled it straight into its space.).   We lifted the front bottom of the unit and rolled it back into its cubby.  It was a perfect fit; snug to the aluminum angle on the left, tight to the right side of the alcove at the rear with a small (3/16″) gap at the right front, and far enough into the alcove that we can open the three drawers to the left of the sink.  High five!  Good job team.

I turned on the breaker to make sure the refrigerator still worked.  It did, and we were both pleased with how much quieter it is than the old one.  We did not need it running at the moment, however, so I turned the breaker off.  Linda got a towel and propped the doors open.

We got the underlayment flat on the floor and slid it into position.  It needed to be trimmed in three spots and I did not want to get into that at this hour so Linda started preparing diner while I put tools and materials away, locked the bus, and closed up the garage/shop.  I plugged in the old refrigerator (in the garage) to let it cool down overnight as DTE Energy’s recycling program is picking it up tomorrow between 8 AM and noon.

Dinner was mock riblets in BBQ sauce, green beans with onions and carrots, and fresh peaches, all very tasty.  After dinner I worked at my desk.  I replied to several e-mails from Gary at Bus Conversion Magazine, and looked at my Habitat For Humanity article to see if I could split it into two or three parts.  It looked like that was possible so I let Gary know.  I chatted briefly with Steve (N8AR) on the Novi 440 repeater and with Jim (N8KUE) on the South Lyon 2m repeater.  I processed three photos of the finished pantry/fridge installation showing that everything goes in and out and e-mailed it to a dozen people.

I came to bed just before 10 PM.  We watched TV for a while until Linda drifted off to sleep.  I stayed up a bit longer to finish this post.

 

2015/08/26 (W) Delux Delay

We were a bit sore last night, and needed a good night’s sleep, so we both took some Advil PM right before going to bed.  As a result we did not wake up until almost 8 AM this morning.  The Advil, combined with the very cool temperatures, made for good sleeping.

Our son had called yesterday to see if Linda could watch Madeline today while he did some work on the rental property that he and Shawna own.  It was Shawna’s house before they got married, and is a nice little place, but with Madeline on the way they wanted a slightly larger place.  They also wanted to be on the other side of Stadium Boulevard in the attendance area for Burns Park Elementary School and walking distance to both the school and adjacent Burns Park without having to cross any major streets.

Ann Arbor is a major rental housing market because of the University of Michigan and the local government is very involved in this market.  Rental properties must be inspected at least every 30 months and meet code requirements.  The rental house was scheduled for inspection on Friday and needed some minor repairs, so Brendan set aside today to take care of things.  What I find interesting about this inspection requirement is that most of the rental houses our son and daughter lived in while at U of M looked to me like they had not been inspected in over a decade.

Linda was due at Brendan and Shawna’s house around 10:30 AM so she left our house at 9:15.  She took the three books of wallpaper samples with her and went directly to Delux Drapery and Shades in Ann Arbor to return them and placed the order for four bolts (double roll packs) of Sellers and Josephson Just Textures Lamar paper.  Not long after she left Delux I got a call at home from the store.  They were looking for Linda to let her know the wallpaper was back ordered until September 11.  (I’m not the least bit superstitious but September 11.  Really.)  To cancel the order we would have to let them know today but I told them to let it ride.  I then texted Linda to let her know and she agreed with my decision.

I had a feeling this might happen and it’s what we get for waiting so long to look for, select, and finally order a wall covering.  But it is what it is and we were not going to settle for something that wasn’t “right” for our interior just because it was available more quickly.  If the paper actually comes in on the 11th we will have the 12th and 13th to at least install it in a few critical areas before the new seating goes in.  If it doesn’t arrive by then we will deal with it when it does.  Either way the only big issue is that we wanted to paper the wall behind where the desk will go before the desk is installed.  As things stand we will either uninstall/reinstall the desk or paper around it.

The pantry supported by plywood and 2x4s.

The pantry supported by plywood and 2x4s.

There were several small tasks that I could have worked today but the thing that needed to be done was the installation of the pull-out pantry, so that is what I did.  The pantry was already in the coach, which was a good start.  I got two of the small leftover pieces of 3/4″ oak veneered plywood and set them in front of the alcove base.  I then set a 5′ length of 2×4 on the flat in the space where the pantry goes and extending out beyond the alcove by more than the depth of the pantry.  I then set the pantry on the 2×4, pushed it snug to the side of the alcove, and slid it towards the back of the alcove until the front was approximately one inch behind the vertical front edge of the left side panel.

There were two main reasons for using the 2×4.  First, the lowest slide attached to the pantry box extends below the box so the bottom of the box needed to sit on something that was thicker than the amount by which the slide hung down.  Second, a 2×4 on the flat is 1.5″ thick and that turned out to be a good thickness for positioning the pantry vertically in the alcove.

The reveal between the front of the pantry and the front edge of the alcove side panel was wider at the top than the bottom so I placed two wood shims side-by-side under the back end of the 2×4 to raise it slightly and tilt the top of the front out.  I fussed with this for quite a while and each time I adjusted the shims I had to pick the pantry up, set it aside, and put it back.  I eventually got the reveal to be the same along the entire length (height) of the front.

Once I knew where I wanted the pantry to be when it was closed I had to figure out how to mount the slides to the side panel of the alcove.  I pondered this for quite a while.  If nothing else, I have learned that when it is not clear how to proceed the best course of action is to do nothing.  I have also learned that if I ponder long enough I will eventually see a way forward.  Sometimes that takes days or weeks of conscious and subconscious thinking, but luckily the solution came to me relatively quickly.

The pantry box is 27″ deep.  The full extension slides are 26″ deep and they are mounted so they are flush with the front of the pantry box when they are fully closed.  I wanted a 1″ reveal along the front, so I needed to place the back edge of the slides 27″ back from the front edge of the alcove side panel.  With the pantry box out of the alcove I used a metal ruler to measure back at three points and make very fine scratch marks.  I then used the metal ruler to draw a fine pencil line through the three scratch marks.

I returned the pantry to the alcove, pushed it tight to the alcove side panel, and then pulled it out about three inches.  Measuring on the back side outside the alcove I made final adjustments to the shims to get a consistent reveal.  I then pulled each of the nine slides back, carefully aligned the back edge of the slide to the reference line, drilled a hole with a self-centering VIX bit, and secured it with a #6-3/4″ SR (square recessed) screw.  (I was not able to initially secure the bottom slide as the 2×4 was in the way.)  I pulled the pantry out a little farther until the next mounting hole in the top slide was visible and then drilled that hole on all eight slides and secured it with a screw.  I proceeded in this way until all but the bottom slide were attached to the alcove side panel through every available mounting hole; 88 screws in all (11 screws for each slide x 8 slides).

The pantry with the installation boards removed from underneath it.

The pantry with the installation boards removed from underneath it.

To secure the bottom slide I needed to get the 2×4 out from under the pantry.  I slid the pantry all the way in, slid the two pieces of 3/4″ plywood out from under the 2×4, and tried to slide the 2×4 out.  Unfortunately I used a 2×4 that was too long to just slide out as part of the original pantry cabinet is directly across from the pull-out pantry.  So I got my circular saw and cut about 4″ off the end of the 2×4.  Close, but not quite, so I cut off another 2″ and was finally able to slide it out.

With the pantry all the way out I was able to drill and secure the mounting holes for the back half of the bottom slide.  The holes for the front half were a bit tedious as I had to move the box to reveal each one.  To avoid going back and forth between the drill and the screw driver bit I drilled all of the holes first and then put in the screws.  I should also mention that I used the Shop Vac to vacuum up any debris that got in the slides as a result of the drilling.  I also wiped the slides out (carefully, they have sharp edges) with a paper towel.

The pantry slides all the way in and out but is a little tight the closer it gets to being fully closed.  I know that Jarel was very meticulous in attaching the slides to the pantry box so they were all parallel.  My working hypothesis is that either I did not get them attached to the alcove exactly parallel (entirely likely) and/or there is more drag on them because of the one-sided installation (probably, but no way for me to quantify) than there would be if they were installed on both sides of a drawer.

All of the slides are on the same side, which is not how they are normally used.  A pair of these slides is rated to support 100 pounds when used on both sides of a drawer, so four and a half pairs would, conservatively, support 400 to 450 pounds in a normal application.  Even if they will only support 1/3 that much weight in a single-sided application that is still 133 to 150 pounds for our nine slides.  I think the box weighs about 30 pounds so that leaves at least 100 pounds for stored items and I doubt that we could get 100 pounds of stuff in the pantry even if we loaded it with canned goods.  Because the pantry is narrow and tall with lots of slides I suspect most of the load on the slides is vertical, which is what they are designed for, rather than sideways, which would tend to pull them apart, so I suspect that it can safely carry considerably more than 100 pounds of staples.

The piece of aluminum angle that will prevent the refrigerator from sliding sideways into the pantry.  It is not installed yet as the plywood refrigerator base is not stained yet.

The piece of aluminum angle that will prevent the refrigerator from sliding sideways into the pantry. It is not installed yet as the plywood refrigerator base is not stained yet.

I had just finished installing the pantry and was cleaning up my tools and materials when Linda got home around 3 PM.  I had skipped lunch and she had a PB&J sandwich while she was out so we agreed to have dinner at 5:30 PM.  Linda picked up where she left off yesterday cleaning and waxing the drawer fronts and the woodwork in the bedroom.  I decided that the oak veneered plywood base in the alcove needed to be painted or stained and then sealed so I went to Lowe’s and got a small can of Rustoleum American Walnut stain, a small can of Rustoleum satin finish polyurethane, and two foam brushes.

I brushed the stain on liberally, working in sections, let it sit for two minutes per the instructions, and then wiped it off with a lint-free cloth.  The stain required mineral spirits for cleanup so I threw the brush and cloth away.  The instructions said to wait one hour before applying a finish.  It was 5 O’clock by then so I went to my office to check e-mail while Linda prepared dinner.

She made a nice salad and grilled a couple of vegan burgers and added some vegan cheese.  Mustard, ketchup, pickles, onions, and lettuce on a nice bun made for a tasty sandwich.  Two deer, a doe and her young fawn, came to our deer block while we were eating and a ruby-throated hummingbird stopped at our plants and feeders.  For dessert we had half of a small, very sweet watermelon.

By the time we were done with dinner it was 6:30 PM so I went back out to the bus and applied the polyurethane.  The directions said to apply it sparingly so that is what I tried to do.  They also said that it could take 48 hours to be usably dry and seven days for a full cure.  Drying time was dependent, however, on temperature and humidity, with higher temps and lower relative humidity promoting quicker drying.

I had run the Aqua-Hot earlier in the day and determined that there was still a little too much coolant in the system as the expansion reservoir overflowed into my catch bottle.  I closed the three windows that were open, leaving them just slightly ajar, turned on the Aqua-Hot, turned on all three thermostats, and set them for about 72 degrees Fahrenheit.  I will not be applying a second coat of polyurethane and cannot spare 48 hours for this one to dry.

I had thought that we might get the first sheet of underlayment installed this evening but decided we had done enough for one day.  It will be the only full 4’x8′ sheet we install but it needs a notch cut out of it before it goes in.  I thought it would require several cuts but then realized I had some floor leveling compound that I had not removed.  I got my chisel and mini-sledgehammer and knocked off the big chunks.  I then used the oscillating sander with 50 grit sandpaper to smooth everything out.  It was 7:45 PM and I was done working on the bus for today.

I went to my office and spent a couple of hours dealing with e-mails.  Linda was still up when I turned in at 10 PM but drifted off to sleep as I finished up this post.  She has to go to the bakery tomorrow which means she will be up very early.

 

2015/08/25 (T) Turning The Corner

It got pleasantly cool overnight and with the bedroom doorwall open it made for nice sleeping conditions.  Between being up a bit late last night and not wanting to get out from under the warm covers we slept in a few minutes longer than usual.  I put on my sweats, which I find very comfortable on a cool (or cold) morning, and made a pot of Costa Rican decaf coffee.  We had our usual granola for breakfast, took a few minutes to enjoy our coffee in the living room without our cats, who were off somewhere and probably up to no good, and then got to work.

In order to install the new seats in September we need to have the desk installed and in order to install the desk we need to have the floor installed and in order to install the floor we need to have the underlayment installed and in order to install the underlayment we need to have several things done.  First and foremost was finishing the patching and leveling of the subfloor, so that was my first task today.  While I pursued that Linda continued working on cleaning and waxing the walnut drawer fronts.  Given the limited work surface in the garage Linda can only work on three to six drawer fronts at a time depending on their size.  When she reached a stopping point with those and started working on the woodwork in the bedroom.

I have spent the last week patching, skimcoating, and sanding the entire area where the old tile was installed which I estimate to be about 80 square feet.  I went over it one more time this morning with 80 grit sandpaper on the orbital sander.  The sander has an integral dust collection bag so it did not get the coach too dusty.  I was satisfied with most of the job but still had some unevenness along the edges by the walls and especially in the toe kick spaces extending out about three inches from the cabinet bases.  That is because I did not get the last skimcoat as smooth as I needed to in those areas and the orbital sander cannot reach them.

 

I figured I would need to do one more application of floor leveling compound but did not want to open the second bag of mix for such a small job.  I decided to go the Lowe’s and buy a small pail of pre-mixed floor patching compound and the 3/4″ #8-32 machine screws we needed to install the new handles.  While I was there I noticed that they had 50 grit hook and loop sandpaper triangles designed to fit our Porter-Cable oscillating saw.  I was aware that we had a sanding pad attachment for the tool but had not considered using it until I saw the 50 grit paper.  I bought a pack and picked up some 120 grit as well.  I would also have bought 80 grit but they were out.  I had to go to The Home Depot for the machine screws as I wanted the same brass ones we had already purchased.

Back at the bus I decided to try sanding out the imperfections rather than filling them in with another round of patching and sanding.  I was, admittedly, tired of this phase of the work and anxious to be done with it so I could move on to next step.  August is slipping away and I am very aware of the date.  I was also not keen on creating more sanding dust inside the coach.

I don’t know why I did not try this tool sooner.  The design of the tool and shape of the sanding pad allowed me to work in the all of the areas the orbital sander could not reach and it worked very well with the 50 grit sandpaper.  The circular air sander can also reach these areas, and was the right tool for grinding down the old thinset and mastic, but the oscillating tool was the right one for this final smoothing.

When I thought I was done I vacuumed the floor and used the Revel Damp Mop to pick up any residual dust.  We then went inside to have lunch while the floor dried.  Linda heated up a can of Amy’s vegetable soup, made roll-up sandwiches, and served fresh black grapes and plums.  It beats fast food hands down.

After lunch I inspected the floor carefully and decided that the patching and leveling was done.  Although it was one task out of many, and there was no fanfare attached to the moment, I was very much aware that we had finally turned the corner.  We still have some minor disassembly to do, but from this point forward most of our tasks will involve putting the interior back together and installing new things.  All things being equal (which they never are) the building work should be more fun than the deconstruction work.

The major exception is the wallpaper.  We still need to remove the old paper, much of which is stained from old water leaks, and install the new paper, which Linda will be ordering tomorrow from Delux Drapery and Shades in Ann Arbor.  The critical pieces are the ones that go behind the desk and the built-in sofa.  Most of the rest of it can be finished later but we would prefer to have it all done by September 12th if possible.  The more stuff that gets installed the more awkward it will be to work on the walls.

With the floor leveling done the next impediment to installing the underlayment was getting the refrigerator out of the living room and into its alcove.  That, however, required three other things to be done.  First I needed to replace the electrical outlet with a recessed one.  Second, we needed to build up the base of the alcove and finally, we needed to install the pantry as we cannot get to the slides to mount them to the side of the alcove with the refrigerator in place.

The electrical outlet only took a few minutes to change.  With Linda’s help I used the template I made last Thursday to cut the base pieces from the 4′ x 8′ sheet of 3/4″ plywood we bought on Tuesday.  The bottom piece was the full width of the refrigerator alcove (34″ wide at the front and 33.75″ wide at the back) and 25.75″ deep.  We set it in place, checked the front setback, and screwed it to the subfloor.  The next piece was the same width as the first but 1/2″ deeper (26.25″).  We set it in place on top of the first piece and made sure the front edges were flush with the back edge extending 1/2″ farther back.  I used longer screws to go all the way through both pieces into the subfloor.

I was not happy with the way my circular saw blade was cutting and a few raindrops gave us an excuse to take a break.  We were working just outside the small garage bay and moved everything into the garage to keep it from getting wet.  I went to Lowe’s and bought a new 7.25″ blade with 60 teeth, which should give a very clean cut through plywood but still work on 2x4s and trim boards.  While I was there I checked their selection of driver bits again.  I was looking for a 3″ long No. 1 SR (square recessed) bit but they did not have any that long.  I found a 2″ bit for $2.48 but then I spotted a pack of seven 2″ long bits for under $4.  It had two #1, three #2 (the most common size), and two #3 bits from the same manufacturer as the single bit.  Can someone explain that pricing structure to me?  Apparently most of the cost is retail packaging.

Linda prepared large, wonderful salads for dinner.  She made her own dressing using balsamic vinegar, walnuts, raisins, garlic, and seasonings, and it was very good.  We finished the Pinot Grigio with the meal and then resumed our work.

I changed the blade on my saw and then we moved the wood and 2×4 supports back out into the driveway.  The new blade made very clean cuts confirming that changing it was long overdue.  The third piece of the alcove base was not as wide as the first two, measuring 28.25″ across the front and 28″ across the back.  (The alcove tapers in 1/4″ from front to rear along the right side.)  The depth was 26.75″ to match the refrigerator base depth, and a half inch deeper than the second piece.  I set it in place, snug to the right side of the alcove and flush with the front edge of the other two pieces, and checked for an even reveal along the left side of 5.75″.  Everything looked good so I screwed it down.

There are several reasons for this design/construction.  First, there is a large bundle of wires and two air lines that run across the floor of the alcove at the rear wall.  Using three layers of plywood allowed the top layer to be high enough for the base of the refrigerator to extend over the wire bundle and have its back about 1″ from the back wall (thus the reason for the recessed electrical outlet).  It will also leave about 1″ of clearance above the fridge, which is enough.  The second reason is that the 5.75″ width at the left, with only two pieces of plywood under it, is where the pull-out pantry will go.  But third, I will install a 24″ long 2″ x 2″ angle (steel or aluminum) on the middle sheet against the left edge of the top sheet to prevent the refrigerator from shifting to the left.  The front edges of the plywood base pieces will be covered (eventually) by a something, probably a piece of 3/4″ thick walnut hardwood, that will stick up above the top surface of the top piece just enough to keep the fridge from rolling out.  That piece, however, will have to be removable so I am still thinking about just how I want to secure the refrigerator case in the alcove.

Linda does her Vanna White impersonation, highlighting how the new pull-out pantry will look when it is installed.  The pantry is in its extended position revealing the slides sections that will mount on the cabinet wall.  The refrigerator is out so we can work in the alcove.

Linda does her Vanna White impersonation, highlighting how the new pull-out pantry will look when it is installed. The pantry is in its extended position revealing the slides sections that will mount on the cabinet wall. The refrigerator is out so we can work in the alcove.

We still had some light but with the heavy cloud cover it was darker than usual in the coach for this time of day (6:30 PM).  We rigged up a piece of twine to hang the work light and turned on as many interior lights as we could.  We then carried the pull-out pantry from the library (in the house) to the bus.  We brought all of the slides in as well, along with two pieces of 3/4″ plywood and a 4′ length of 2×4.

We set the two pieces of 3/4″ plywood in front of the left edge of the alcove flush with the two bottom base pieces.  We then set the 2×4 on flat (3.5″ side down) spanning the plywood inside and outside the alcove.  We installed the cabinet halves of the nine slides onto the pieces attached to the pantry and then set the unit in place with the bottom resting on the 2×4.  We moved the pantry in and out checking its position and considering where the slides needed to be attached to the alcove wall and exactly how we would do that so the front has an even reveal relative to the vertical front trim of the left alcove wall.

By this point it was after 8 PM, it was getting dark, and we were too tired to start something as critical as attaching the slides to the alcove wall.  We are behind schedule, but had enough sense to not push beyond our limits.  We closed up the bus, relaxed on the couch for a bit with our kitty cats, took some Advil PM, and went to bed at 9 PM.

 

2015/08/24 (M) Skimcoating

For a change of pace we had granola with vegan yogurt for breakfast.  I made seven cups of the Cafe Europe / Columbian decaf blend but Linda only had one mug as she was meeting Diane at Kensington Metropark at 9 AM to walk.  After she left I gathered up the laundry, sorted it, and started the first load.  I then turned my attention to the bus.

My first task was to cut one of the 8″x8″ sheets of #80 sandpaper in half, put it on the orbital pad sander, and go over all of the Universal Patch and Skimcoat (UPS) that I applied yesterday.  The 80 grit worked well and I only needed the one half sheet.  I swept the floor clean of loose debris and then assembled my tools and materials to patch a few gouges I missed yesterday and then skimcoat the entire portion of the floor that used to have ceramic tile on it.  I mixed 24 ounces (by volume) with 12 ounces of water (by volume), half as much UPS as I did yesterday.  I tried to work more quickly and got most of it applied.  I cleaned up my tools and let them dry while the compound cured.  That also gave me an opportunity to move laundry from the washer to the dryer and start another load in the washing machine.

I had a call from Chuck so I took a break to chat with him.  He and Barbara spent the weekend racing at the old Air Force base in Oscoda, Michigan.  Their bus and race car both ran well and he turned in some very good times.  He had installed a new turbo boost gauge in the bus and based on my experience had selected a 0 to 15, PSI VDO unit.  Apparently 15 PSI is not high enough for his engine.  I have seen the boost on my gauge, which is a 0 to 30 PSI model, go as high as 17, but not often.  For most of our trip to Arizona and back this past winter it did not go over 15 PSI.

The only issue they have with their coach at the moment is their old Amana residential refrigerator.  The freezer is apparently not keeping things as cold as it should and the ice maker is not working.  They use a lot of ice and generally have the freezer stocked, so those are problems.  They bought a bag of ice for the weekend but it appeared to get warm enough to develop surface moisture and then refroze into large chunks, inconvenient at best.  I think they have decided to replace it and want to do so before they leave for the winter and while they still have the shop and the forklift.

Chuck is also going to contact the glass installer and see if he would be willing to install bus windshields.  Both of his lower windshields need to be replaced as do both of ours.  We have five replacements at his shop, two for him and three for me.  I also have new gaskets but he needs to get two sets.  We discussed late September as the best time for me and he will see if the windshield guy will do all four of them on the same day.

I mixed the remaining USP, about 12 ounces (by volume) with 6 ounces of water (by volume) and finished the skimcoating of the bus floor.  I used the last little bit of compound to patch some screw holes and small gouges in the living room floor where carpet had been installed.  There may be a few more but instead of opening another bag of UPS I will probably return it and buy a quart of the premixed compound.  I then cleaned up my tools again and left them in the sun to dry.

Linda got home about this time.  It was just after noon, so we had a light lunch of vegan deli slices with lettuce, onion, and Daiya non-dairy cheese, on thin buns.  A pluot provided a nice, sweet finish to lunch.

We measured for wallpaper the other day so I took the notes and created an Excel spreadsheet to figure out how many rolls of wallpaper to order.  While I did that Linda worked on cleaning and reconditioning drawer fronts with Touch of Oranges and Touch of Beeswax.  After examining the wallpaper in the bathroom (of the bus) I think we need to replace it too.  We took a few minutes to get those measurements and I added them to the spreadsheet.

The wallpaper we have selected is the Lamar (#699-3377R) from the Just Textures collection of Sellars and Josephson.  It is an off-white color with a small texture pattern designed for reverse hang, random match installation.  It is only sold in 2-roll bolts 27″ wide and 4.5 yards long.  We will need more than six rolls to replace all of the wallpaper so we will have to order eight rolls even though we may defer doing part of the hallway and the bathroom for a while.  Fortunately it is not too expensive (as wallpapers go) and is scrubable, which was one of our requirements for use in the bus.  Linda will return the sample books to Delux Drapery and Shade Company in Ann Arbor on Wednesday morning and place the order.

Linda reheated the leftover fajita veggies from last night and fixed some white rice to go with them.  We had fresh strawberries and a little Coconut Bliss non-dairy ice cream for dessert.  Coconut Bliss ice creams are not too coconuty, and are appropriately named.  They are as good as I remember Hagan-Daas being.

I took a little time to add lines to my floor tile layout drawing showing the location of the underlayment sheets.  It looks like I may need at least eight sheets.  I have four sheets in the garage and will install those before buying more.  I spent the rest of the evening working on the article for Bus Conversion Magazine about Larry and Carol Hall’s GM4106 bus conversion and finished it around 10 PM.  I spent another 1.5 hours catching up on e-mail and checking in on the status of Technomadia’s bus renovation project at MasterTech in Elkhart, Indiana.  The weather has turned cool and should be perfect for working on the bus tomorrow.  We need to have long, productive days, so I had a snack and got to bed at midnight, played a few games, and went to sleep.

 

2015/08/23 The West Side

Today was not an ordinary day for us in the sense of our usual routines of chores and projects.  We were up at 7:45 AM, got dressed up more than usual, and had our usual granola breakfast but I did not make coffee.  We left at 8:45 AM and drove to our daughter’s house near Dexter.  We arrived at 9:30 and Brendan, Shawna, and Madeline pulled in right behind us.  We visited for about 20 minutes which gave Madeline time to get into the flow of being at Aunt Meghan and Uncle Chris’s house.  She was sitting on the couch with Meghan watching an animated video on Shawna’s iPad when we left.

We rode with Brendan and Shawna in their Subaru Outback.  Our destination was the Waldorf Pub Ballroom in Hastings, Michigan.  The reason for our trip was a Celebration of Life for Shawna’s father, Michael (Mick) James Lee, who passed away a little over a week ago from a non-cancerous but malignant brain tumor.

The quickest route to Hastings from Dexter is south to I-94 and then west to M-37, which runs northwest up to Hastings.  We stopped at the Panera in Jackson where Linda and I both got coffee and I got an “everything” bagel to go.  We arrived at the Waldorf at noon.

The gathering did not start until 2 PM but Shawna had agreed to come early to help with setup.  That left us with some time so we went for a walk up and down the main street before returning to the ballroom.  Shawna’s sister, Tracy, brother Rob, their mom, Carol, and Mick’s wife, Carol were there and we had a chance to visit briefly with them before everyone else started showing up.  I did not try to do a head count but there were at least 100 people there, and possibly 150.  Mick was a teamster and a lot of his social life involved his fellow truck drivers and was centered on their union local.  I think a lot of them were there.

Tracy had assembled a slide show with 180 images and put together a mix of Mick and Carol’s favorite tunes.  At 2 PM she read an honest, heartfelt, and warm remembrance of Mick.  Mick’s lifelong friend gave a similar reflection, followed by Mary Kay, the sister of Mick’s wife Carol.  A nice buffet was set out that included fresh fruit, vegetables, and small slices of toasted bread, so we had plenty to eat.  There was a full bar available but hot coffee (regular and decaf) and cold lemonade met our needs.

Heavy rains moved in just after 2 PM but moved through before we left at 4:30.  We went back down M-37 to I-94 and headed east.  Shawna and Linda were following our progress using the GPS feature of their phones.  There was an accident at the interchange with US-127 so Brendan exited at Airport Road and Linda navigated him through Jackson and back on to I-94 at Copper Road.  Shawna noticed a rainbow ahead of us and then Linda spotted a second, fainter one, with a larger diameter than the first.  We were able to see at least the main one, and usually both of them, all the way to the Dexter Road exit and part of the way to Dexter.  It was quite a sight.

We got back to Meghan and Chris’s house around 6:30 PM.  Madeline had a great day with her buddy Aunt Meghan but was keeping watch for our return and was excited to see her mom and dad and her Grandma Linda and Grandpa Bruce.  We left at 6:50 and on the way home decided to go the Los Tres Amigos restaurant on Grand River Avenue just east of Latson Road, arriving at 7:30 PM.  We had the vegetarian fajitas, and they were OK, but dining out allowed us to eat a little sooner without Linda having to cook.

After dinner we drove to the Shell station in Brighton and topped off the tank in Linda’s Honda Civic so she would not have to stop in the morning on her way to walk with Diane.  At home we watched an episode of Sherlock on PBS and then an episode of Rick Steve’s Europe.

 

2015/08/22 (S) Clean and Level

We arrived at the SLAARC breakfast just before 8 AM.  We took the last two seats at the end of the long row of tables, but had to add another one as six more people came in after us.  We had a lively chat that lasted until almost 9:30.  After breakfast we stopped at the Tractor Supply Company store in New Hudson to get a couple more deer blocks and then headed for home.

We took a few minutes to put away tools and straighten up the garage enough that we could set up a work surface for Linda to use for cleaning the walnut drawer fronts for all of the bus drawers.  We set up the two sawhorses we got at Lowe’s yesterday, set two 8-foot 2x4s in the provided grooves, and set a 4’x8′ piece of 2″ rigid foam insulation across them to use as the work surface.  I found an old package of 4/0 steel wool and Linda found some old terry cloth towels.

Foam insulation work surface in garage with walnut drawer fronts laid out for cleaning with Touch of Oranges.

Foam insulation work surface in garage with walnut drawer fronts laid out for cleaning with Touch of Oranges.

Linda removed the drawer fronts from seven of the drawer boxes and tagged them so they could be reunited later as each front is uniquely paired with its box.  She then removed the handles from the drawer fronts and set them aside as they will be replaced with new ones once the cleaning is done.  She started with the back sides of the drawer fronts.  Following the directions she sprayed them liberally with Touch of Oranges wood cleaner, let them sit for 10 minutes, sprayed them again lightly, and rubbed them with the 4/0 steel wool.  She then wiped them off with a terry cloth towel and applied Touch of Beeswax using 4/0 steel wool, always working with the grain, of course.  The wax will have at least 24 hours to soak in before being wiped off.  Once that is done she will flip them over and repeat the process on the front side.

While Linda was doing all of that I hauled the 15 gallon DeWalt portable air compressor out by the bus, plugged it in, and connected the air hose.  I used the 4″ circular pneumatic sander on a few remaining high spots and decided I was done with it.  I had found some old packs of 80 grit half sheets and tried using them on my orbital sander but the grit disappeared very quickly and the sheets snagged and tore on splinters in the plywood.  I spent more time changing sheets than I did sanding with them so I abandoned this approach after the fifth sheet.  I did, however, find a half dozen splintered areas and prepared those by making stop cuts with a utility knife and then peeling the splinter free with a putty knife, creating voids that will be filled with leveling compound.

I was tired of sanding and was clearly not going to get the floor back down to bare wood.  I decided that the floor was as sanded and smooth as it was going to get and it was time to move to the next process; patching and leveling.  Before I could do that, however, I needed to clean the coach.  I vacuumed the floor three times and vacuumed all of the woodwork and wallpaper.  As I worked from the bedroom forward Linda followed behind with a microfiber cloth wiping down all of the woodwork.

I assembled the tools I needed to apply the Universal Patch and Skimcoat; a 3″ putty knife, a 5″ putty knife, a combination smooth and toothed rectangular trowel, a mixing bucket, and a 2 foot long wooden stir stick and a mixing paddle designed to go in a drill.  Each bag of UPS weighs 7 pounds and gets mixed with 1.75 quarts of water, which works out to 1 part water to 2 parts UPS.

The directions on the bag indicated that a full bag of UPS, properly mixed, would cover 20 to 25 square feet 1/8″ thick.  That’s only a 5’x5′ area, but I only had a few gouges that were 1/8″ deep, so an entire bag was going to cover a lot more than 25 square feet when applied as a skim coat.  Not having worked with this material before I had no idea how much working time I would have so I decided to mix half a bag.  The recommended mixing method using a paddle in an electric drill turned out to be a bad idea so used the 2-foot long wooden stir stick to mix the compound.

TEC Universal Patch and Skimcoat applied to the floor in that hallway.

TEC Universal Patch and Skimcoat applied to the floor in that hallway.

I started in the bathroom patching small depressions and then working out from the baseboards.  By the time I got out into the hallway I had not even used half the compound and it was starting to set up.  I hurried to use as much of it as I could, and tried adding a little extra water to extend its workability, but was only able to use about 60% of it before it was too stiff to spread and trowel off smoothly.  I could have waited 1 hour and then mixed and applied more compound but I did not want to risk disturbing what I had already done and it has to set for 24 hours before I can sand it, which I will have to do.

Cleanup required warm soapy water for the tools.  I then poured it into the 5 gallon compound bucket, topped it up with water, stirred it to dissolve the compound as much as possible, and let it sit.

For dinner Linda made Farro with mushrooms, onions garlic, glazed snow peas, and grated carrots.  She needed some dry white wine for the Farro dish and opened a bottle of Pinot Grigio, so we had a glass with the meal.  As rule if a wine is used in a dish it is also a good choice to drink with that meal.

After dinner I went to Lowe’s and got some more 4/0 steel wool and some 80 grit sandpaper sheets.  I stopped at O’Reilly’s for a battery disconnect switch for the lawn tractor but they did not have one.  I tried the Howell Tractor Supply Company but they did not have one either.  I drove to the Brighton Shell station, topped off the fuel in the Element, and went home.  We turned in at 9 PM and watched a 007 movie before going to sleep.

 

2015/08/21 (F) Have Fridge Will Travel

I was up at 7:40 AM and made a pot of Costa Rican half-caff coffee.  Linda was up just before 8 AM and washed off some fresh blueberries to put on our breakfast granola.  The Costa Rican is definitely not our favorite coffee and I brewed it with a little too much water which did not improve matters.  But we bought a pound of beans and are not going to throw them out so the sooner we use them up the sooner we can get something that we like.

Harvey Carter (AC8NO), the current President of our South Lyon Area Amateur Radio Club, agreed to help us move the old bus refrigerator from Chuck’s shop in Novi to our house this morning using his cargo van.  He pulled into the parking lot of the shop right behind us at 10 AM.  Chuck and Barb had already left for Oscoda in their bus with their race car trailer in tow.

After opening the shop we had Harvey back his van up to the overhead door.  We brought several lengths of 2x4s planning to use them under the back of the refrigerator but Harvey had two ramps made from 2x12s with a cross piece that spanned the rear bumper.  That looked like a much better alternative to us.  He also had a good hand truck and a ratchet strap.

We decided to truck the unit from the left side because the refrigerant and water lines protrude beyond the back of the case.  We removed all of the trays from the doors and cabinet but left the shelves in place.  We slid the hand truck under the left side of the cabinet and secured it with the ratchet strap.  With Harvey on the hand truck we tilted it back and rolled it out to the ramps.  We adjusted the ramps so the hand truck wheels would be centered on them.  Harvey then pulled the hand truck up the ramp backwards as Linda and I pushed from the bottom, eventually lowering it all the way down as we slid it fully into the van.  I then closed up the shop.

I rode with Harvey in the van and Linda followed us in the car for the trip back to our house where I had Harvey back his van up to the small garage door.  Reversing our procedure from earlier we unloaded the fridge by rolling the hand truck down the pair of ramps and put it just inside the small garage bay near the door.  We plugged it in and it started running so at least we did not break it.

We wanted to put the drawers and door bins back in but could not get the fresh food compartment door open more than a few inches.  I was able to open it just enough to see inside and determine that at least two shelves had come loose and wedged into positions that prevented the door from opening.  The solution was to remove the door.  I undid the three screws that attach the top hinge to the cabinet and removed it, allowing Harvey to lift the door off of the bottom hinge.  I reattached the two shelves to the mounting rails at the rear of the cabinet.  Harvey then set the bottom door hinge pin back in the lower bracket and held the door while I reinstalled the top hinge.  We will plug it in later next week and let it cool off as it has to be running and cold when DTE Energy comes on Friday to pick it up.

While Linda unloaded the drawers and bins from the car and put them back in the refrigerator I gave Harvey the ham radio tour.  We looked at the antennas on the tower, the cable entry box, and the ham shack with the multiple monitor wall mounted track system we installed.  I then gave him a tour of the bus interior.  Linda was getting ready to go for a walk but I suggested we take Harvey to lunch and agreed to go.  He lives in Green Oak Township southeast of Brighton so we went to the Panera on Grand River Avenue at I-96 as it was in the direction of his house and we all like their food.

After lunch we drove to the frame shop in Howell and picked up the last of four paintings we had framed.  We were pleased with our choice of framing material and the owner, Rick, did a nice job assembling it.  We headed back to Lowe’s and looked at thin paneling materials.  Linda got a shield for the bird feeder that is supposed to keep the squirrels from getting to the seed block and I got a recessed outlet that I am considering using for the refrigerator in the bus.  We stopped at the Walmart adjacent to the Lowe’s but did not find the peanut butter filled pretzels we were looking far.  I needed a battery disconnect for the lawn tractor battery but we did not feel like doing anymore shopping today and returned home.

It was late enough in the afternoon that I did not feel like getting the air compressor out and working on the floor of the bus so I went to my office while Linda went for a walk.  I was going to upload a few blog posts but decided to work on an article for Bus Conversion Magazine instead.

I took photographs of two buses at a pair of converted bus gatherings in Quartzite back in January of this year.  Larry and Carol Hall had a very nice GM4106 at the FMCA Western G.M. Coach rally while Byron and Betty Pigg had a gorgeous Model 15 Eagle at the Eagle International converted bus rally.  Larry and Byron are the presidents of their respective groups and the rallies took place at the same time in adjacent sections of the Quartzsite Marketplace dry camp area.  This campground is near the epicenter of RV vendor activities and only a mile from where we were camped.  Gary Hatt, the owner/publisher of BCM, brought his newly acquired Eagle conversion and had his mobile mechanic drive his MC-9 Moose Creek Motor Cabin, which was for sale.  He invited me over so we could finally meet in person, I could meet a few folks, and photograph the buses.  He knew, in particular, that Larry and Byron were interested in having their buses featured in the magazine and figured I could help make that happen.

I had started articles on both buses right after I photographed them and worked on them a bit back in February but I did not get them finished before we had to leave Quartzsite in early March.  Once we pulled up stakes we were on the move and very busy and I did not get back to them before we got home.  Of course, we got even busier once we got home so new articles for BCM were on the back burner with the gas turned off.  But magazines have lead times with deadlines for each issue, and Gary very much wanted to feature both of these buses before 2016 arrived, so I dusted them off and decided to work on the article about the Hall’s GM4106.

Larry had sent me a brief narrative some months ago and I had started filling in the detailed specifications about the bus and conversion.  I had already selected possible photos for the cover and centerfold as well as the article and post processed some, but not all, of them.  I massaged Larry’s narrative, added an introduction of my own, extracted some additional specifications, and then focused my efforts on completing the post-processing of the photos.

I took a break for dinner and afterwards completed the photo processing.  I then started inserting the thumbnail versions of the images into the Word document and writing captions.  There isn’t really any magic to writing an article; it’s just a specific kind of work.  You string words together into sentences, organized by paragraphs, that tell a short story about something interesting and you illustrate it with captioned photos that are hopefully relevant and technically adequate.  It takes time and energy to do this well, however, and I ran out of both around 10 PM.

 

2015/08/20 (R) On The Level

We awoke around 7 AM and noticed that it had rained overnight.  We had Linda’s homemade granola with fresh blueberries for breakfast, followed by a pot of coffee brewed from the Cafe Europe / Columbian Decaf blend I got from Teeko’s on Tuesday.  As we do most mornings we enjoyed our coffee while using our iPads to check in on the world (Linda) and write about our day yesterday (me).

While Linda went for a walk I checked e-mail and responded to several from Gary Hatt at Bus Conversion Magazine.  I then unloaded all of the boards, slides, battery terminal covers, and the pneumatic disc sander and discs from the car.  I set up our 15 gallon portable air compressor by the entrance door of the bus, got the long air hose out of its storage bay, and connected the air sander.

When Linda got back from her walk we unloaded the pull-out pantry from the car and stored it on top of some of the bookcases in the library.  We had a light lunch after which Linda settled in to work at her desk and I busied myself with sanding the floor in the bus with the air sander.

Floor prep tools: 4” belt sander, hammer and chisel, 4” rotary pneumatic body sander.

Floor prep tools: 4” belt sander, hammer and chisel, 4” rotary pneumatic body sander.

I was eager (anxious) to get the initial sanding done so I could apply the floor leveling compound.  Like drywall compound it will be a multi-day process.  I needed to fill any deep gouges and voids, let the compound dry, and then lightly sand it with an orbital pad sander and finer grit sandpaper to make sure it is smooth.  I then needed to fill the shallow grooves that exist between the ridges of thinset and mastic that I could not sand off completely.  Once that dried I would again sand it off lightly and then apply a final, very thin, skim coat to the entire area, feathering it into the areas where tile was never installed.  Finally I would go over the entire area gently with the pad sander one last time to make sure the surface is as smooth and flat as possible before installing the 1/4″ underlayment.  The tile will be installed directly on the underlayment.

I considered using self-leveling instead of troweled-on floor leveling compounded but decided against it.  Self-leveling is thin, like water, and flows.  As such it seeks its on level and forms a smooth flat surface that is “level” as determined by gravity.  Although it offers the possibility of a single step process with no sanding, it also offers the potential to go wrong and not be repairable.  The bus subfloor would have to be dead level side-to-side and front-to-rear.  There would also have to be a border to contain the liquid and there could not be any holes or cracks that it could leak through.  In particular it seemed I’ll-suited for feathering into the adjacent areas of the subfloor that were never tiled.  And so I decided to fill in and “level” the floor the slower and more labor intensive, but more controlled, way.

For dinner we had the other half of the gluten free pizza Linda made on Tuesday.  We had peaches, strawberries, bananas, and an orange melon that were all ripe so she made a fruit salad.  We finished the bottle of Cupcake Black Forest Decadent Red Wine.

We decided to turn in early and watch a little TV.  Part 2 of The Mystery of Matter: The Search for the Elements was on PBS at 8 PM.  We saw Part 3 last night and did not realize until 7:45 PM that Part 1 was on this evening at 7 PM, so we still have not seen it.

 

2015/08/19 (W) If It’s Wednesday This Must Be Indiana

 

As we did last Wednesday we were up earlier than usual to drive to Indiana.  We wanted to be at Bontrager’s Surplus when they opened at 9 AM to pick up some battery terminal covers for Butch, and possibly ourselves, so we pulled out of our driveway at 6:16 AM.

We took our usual route west on M-59 to I-96W to Lansing Road south.  Rather than get on I-69S we stayed on Lansing Road all the way to Charlotte where we stopped at the Biggby’s Coffee to use the restroom and get coffee and bagels.  From there we then took I-69S to Coldwater and headed west on US-12 since Bontrager’s Surplus is located on US-12 in White Pigeon, Michigan.

We arrived at Bontrager’s Surplus just after 9 AM.  We looked around briefly but did not spot the battery terminal covers so we asked one of the employees where they might be and he took us directly to them.  We bought 36 (18 red and 18 black), 10 of each for Butch and 8 of each for us.  Bontrager’s is probably the best stocked of the surplus and salvage stores in this area and I could have spent hours here, but we had other places to be and a long day ahead of us.

Our shopping done we continued on to Coach Supply Direct in Edwardsburg, Michigan where we found Josh Leach hard at work on some interior remodeling of a Fleetwood Revolution.  He removed the Notion Linen sample from his Lambright Comfort Chairs book and we chatted for a while.

I reflected on fact that one of the nicest Class A motorhomes we ever saw was a Fleetwood Revolution.  The interior was a (faux) cherry wood with satin finish nickel hardware.  It had modern, clean cabinetry and light grey wall treatments and a light tile floor with nickel colored inserts, as best I can recall.  We eventually toured the American Coach factory in Decatur, Indiana where the Revolution was made and after seeing some of the construction methods we were less enamored with it.  Like all of the American Coach products it was out of our price range as a new unit but it was very much to our taste.

Before continuing our Journey Linda pulled up Jarel’s address in our GPS.  I then texted Jarel to give him a revised, and more accurate ETA.  We headed southwest out of Edwardsburg on M-62 which becomes IN-23 through Granger.  We turned onto IN-331 which bypasses most of Mishawaka east of town and delivered us to US-20 where we headed west.  We stopped at the Meijer’s, which has a filling station, fueled the car, and switched drivers.  We exited US-20 just south of South Bend, Indiana and headed south on US-31.  We exited US-31 at Rochester and took IN-25 south to Logansport.  I texted Jarel an updated ETA enroute.

We arrived at Jarel Beatty Cabinetry at 11:45 AM and pulled around back.  I texted Jarel to let him know we were there and he came out of the shop to meet us.  We chatted for a while, loaded up the pantry, the slides, the three pieces for the built-in sofa that we forgot last week, a piece of walnut trim for the pantry face, and a leftover  piece of 1/4″ Baltic birch plywood.  Linda wrote a check for the balance we owed.  The only thing left for Jarel to build is the HVAC/wiring chase cover but he cannot do that until I give him the length, which I cannot do him until the desk is installed in the bus.

We left the cabinet shop at 1 PM and stopped at the Martin’s supermarket in Logansport for lunch.  This particular Martin’s did not have a salad bar but they did have pre-made salads.  We each had one along with a bread roll.  I called Butch to let them know we were on our way, and headed for Twelve Mile, Indiana.

I gave Butch the battery terminal covers.  He and I figured their cost ($1.25 each) covered the cost of the 12 fiberglass pole mast sections ($2.00 each) we took last week and called it even.

I brought the small window frame stop block from our bus to see if Butch could make one.  He had some aluminum bar stock that looked like it would work.  We decided to make it longer than the original to accommodate three machine screws and cut it to size using a band saw.  Butch then marked three points to drill holes using the old block as a template.  Two holes were drilled through and one end hike was blind.  The blind hole will fit over the shaft of the old screw that would not come out in case any of it is still protruding above the surface.  The middle hole will line up with other existing hole and I will have to drill and tap a hole in the frame to match the third hole.  But first I need to get some brown spray paint, put some sacrificial screws in the holes, and paint the piece.

While we were working on the stop block I noticed that Butch had a torque multiplier sitting out.  He commented that it was available to a good home for a good price; hint, hint.  These torque multipliers are used to break the lug nuts loose on bus and truck wheels and I have had one on my mental wish list since I first became aware of them five years ago.  I had not pursued getting one as they tend to be expensive even used on Ebay.  Butch wanted $75 for it so I wrote a check and put it in the car.  It has three different lug nut sockets so I hope one of them first the ones on our bus.  I also hoped they would fit the very large torque wrench I bought from Butch last fall but they are 1″ square drive sockets and the torque wrench has a 3/4″ square stud.  I’m not sure I have a correct socket for the torque wrench so that’s another thing I still need to get.

Butch and Fonda bought a compact stacked clothes washer/dryer for their bus and asked if we would help them get it into their rig.  Of course we said yes.  We got it on a dolly and wheeled it out to the entrance door and then pondered the situation.  We have some recent experience getting things out of and into a bus entrance door and this did not look promising.  Butch handed me a tape measure and I determined that the maximum width that would fit through the step well was 23.5 inches due to the door hinges.  The washer/dryer is 24″ wide and 28″ deep with a recessed back on the washer (lower unit).  It is also tall, being a stacked unit, and we all agreed that the only way it was going in was on its back, through a window, using a forklift.  It was Deja vu all over again; been there, done that, didn’t even get a T-shirt.  That approach required more preparation than Butch cared to tackle today, and more time than we had to spare, so we moved the unit back under the overhang and left it covered with a blanket.

We all went back in the house and visited for a while longer.  Butch had found his 4″ pneumatic body sander and loaned it to me along with three boxes of AA50 sanding discs.  While not quite as aggressive as the #36 ceramic grit belts I have been using on the 4″ portable belt sander, this tool will allow me to get under the cabinet toe kicks where the belt sander won’t reach.

As much as we would have liked to stay and go out to dinner again, we did not want to be getting home at midnight.  We wished them a safe journey, again, but this time it really is unlikely that we will see them again before they leave for Arizona.  We left for home at 4:45 PM with Linda at the wheel.  From SR-16W (CR-700N) we took CR-700 (Meridian) north to its northernmost point and headed west into Fulton on W750S where we picked up IN-25 and headed north.  At Rochester we left IN-25 and took US-31N to US-20W.  We exited US-20 at SR-19 and drove north through Elkhart, finally arriving at the Martin’s supermarket at CR-4 around 6:15 PM.  This Martin’s has an excellent salad bar and a nice dining area with an upstairs, which is where we chose to sit and eat our dinner.

Linda continued to drive after dinner.  There is an entrance to the Indiana Toll Road (I-80/90) on SR-19 just south of CR-4 so we got on going east.  The toll road is a few extra miles compared to US-12 through Michigan, but it is posted 70 MPH (max) with no stops, compared to 55 MPH with six towns that have reduced speed limits and stops.

We exited the toll road, paid our $2.90 toll, and headed north on I-69.  A few miles later we were back in Michigan.  We left the Interstate at M-60 (exit 25) to refuel at the Shell station, use the restrooms, and switch drivers.  It was about 8 PM and still light, but it was cloudy to the west and the light was fading.  I find night driving easier than Linda does and I had been able rest while she drove so I was good to go.

I followed our usual route, leaving I-69N and using the Lansing Road cutoff to get to I-96E.  We passed mile marker 100 on the south side of Lansing, which meant we had 33 miles to the M-59 exit.  From there it was 11 miles to Hacker Road and then the final 2.5 miles to our house.

We arrived home at 10 PM, five hours and 15 minutes after we left Twelve Mile and just over 16 hours from when we left home this morning.  The trip odometer indicated 534.8 miles traveled today.  We unloaded the camera, phones, wallets, etc. from the car but decided to wait until tomorrow to unload the cabinetry, tools, and parts.  We headed off to bed and watched part 3 of a PBS program The Mystery of Matter:  The Search for the Elements.  Interesting stuff.  We both find programs that inform and educate to be entertaining.

 

2015/08/18 (T) Walking Grind

We were up at 8 AM and I made a pot of Ethiopian Yirgacheffe half-caff coffee while Linda got breakfast ready.  She made a batch of granola yesterday so we had some with fresh blueberries and unsweetened soy milk.  It’s our standard breakfast, but that’s because we like it so much.  She had an e-mail from Robin at the bakery and had to deal with some issues related to the bakery’s new account, The University of Michigan Ann Arbor.  As I do most mornings I sat in the living room working on my iPad, drinking my coffee, and paying attention to our two cats.

Being Tuesday Linda had a date with Diane to walk at 10 AM and left at 9:30 for Kensington Metropark.  I continued working on my iPad for a while and enjoying my coffee.  At 10:15 AM I called the Livingston County Sheriff and reported the mailbox incident from late Friday evening /early Saturday morning.  Shelby took the call, was very nice, said she was not aware of any other mailbox reports, but would pass the info along to the Desk Sargent.  I checked my e-mail and confirmed with Harvey for Friday at 10 AM to move the old bus refrigerator.  I finally went out to work on the floor of the bus at 11 AM, by which time the outside air temperature was already in the 80’s.

I leave three of the awning style windows in the bus open a few inches so it doesn’t get too hot inside.  I opened all three roof vents, turned on their ceiling fans, and set them to exhaust air rather than draw it in.  I also left the entrance door open to allow more air to flow through the inside of the coach.  I then sanded and vacuumed until about 1 PM.  When I came back in the house I had two missed calls from Michele Henry of Phoenix Paint so I called her back.  I was on the phone with her when Linda got back from her walk.

Once I wrapped up the call with Michele we had a light lunch of hummus with pita chips and both black and red grapes.  While we were eating we were entertained by a gray squirrel who had gotten onto the bird feeder and was hanging upside down by its hind legs.  It would curl its body to bring its mouth up to the bottom of the feeder, emancipate some seed, and then uncurl to the more relaxed stretched out position and eat it.  All of this was also being watched with both interest and considerable skepticism by three crows who were hanging around on the ground under the feeder.  They grabbed seeds that the squirrel dropped but seemed very wary of it, which surprised us.  I speculated that perhaps they had never seen a squirrel behave in this way and were, therefore, understandably and appropriately cautious; crows are very smart, after all.

After lunch we took the three wallpaper sample books to the bus to look at them with the woodwork.  Before we could do that, however, we discovered a small bird trapped in the coach and had to deal with it.  I say “trapped” because it was up on the dashboard and obviously confused by the windshields as it kept trying to fly out through them.  It did not realize it could get out the same way it came in, through the open door.

The bird seemed small and I think it was an immature sparrow but I’m not sure.  It was seeking safe shelter in the space between the dashboard cover and the lower driver side windshield.  I used a broom to try to gently encourage it to fly towards the door but it was understandably suspicious of my good intentions.  I put on a pair of canvas work gloves and it allowed me to gently pick it up.  I tried to release it at the door opening and it flew into the door causing Linda to make a comment about why we use the phrase “bird-brained.”  I caught it again, got outside the bus clear of the door, and tossed it gently away from the bus.  It immediately took flight and flew off to the southwest, apparently none the worse for its ordeal.  I can only image the story it told the other birds.

I got a piece of the Armstrong Alterna Luxury Vinyl floor tile from the garage.  Many of the wallpapers that we thought would look good with the floor tile turned out to be too yellow, and most of the ones with good color tone were too dark, but we found a few that we liked.  Those tended to be lighter without a lot of pattern and a neutral, off-white color.  We are, however, far from a final choice as we do not currently have a sample of the Lambright Notion Linen upholstery fabric or the MCD night shade material and the wallpaper has to work with all of these simultaneously.

We measured the areas that need to be repapered and in the process decided that we would leave the old wallpaper on the inner wall of the hallway, at least for now.  (The paper in the bathroom, which is different from the rest of the coach, is generally in good condition and we are not currently planning on replacing it as part of this project.)  The existing wallpaper in most of the coach is a string cloth with a beige base but distinct vertical threads that contain a noticeable amount of grey and a more subtle herringbone pattern.  It looks good with the walnut woodwork and worked well with the old white carpet, black ceramic floor tile, and bone leather upholstery, so we think it will continue to look good with the new floor tile.

If Josh is at his shop tomorrow we will try to stop and pick up the Lambright Notion Linen sample as whatever wallpaper we choose has to work well with the furniture fabric.  On Thursday we will revisit the papers in the three books we currently have with an eye towards something that has some grey in it.

It was another warm, humid day and I was done sanding so I closed up the roof vents, locked up the coach, and went inside.  Linda prepared a pizza using the gluten-free crust recipe she got from Mara.  Yum.

After dinner I went to Lowe’s and bought two bags of TEC Skill Set Universal Floor Patch and Skim Coat, a mixing bucket, two bags of tile spacers, and three 4’x8′ sheets of 1/4″ SurePly underlayment.  I meant to buy a folding metal sawhorse but left it somewhere in the store.  I was going to buy premixed floor leveling compound but they only had 1-quart containers for $10 each and the directions said it would only cover 1.5 square feet.  I have about 80 square feet of floor to patch and level, so that clearly was not a good solution.

The Universal Floor Patch is a powder that has to be mixed with water, but each bag will cover 20 – 25 square feet at 1/8″ thickness and costs $13; much better than the premixed stuff.  I have a few areas to patch that are deeper than 1/8″ but the material can be applied up to 1/2″ thick per coat, and most of the area just needs a much thinner skimcoat.  It can also be sanded within 24 hours which will allow me to make it very smooth and keep the work moving along.  My goal is to have the floor leveled and sanded smooth by bedtime on Saturday so I can install the 1/4″ underlayment on Sunday and start laying tile on Monday or Tuesday next week.

I stopped at Teeko’s Coffee and Teas to get some more of the Cafe Europe half-caff blend.  They had the regular blend but not the decaf blend so I had Roger use the Columbian decaf instead.  He roasted the beans for me while I waited and Jeff showed up along with his wife as I was leaving.  They were married last September and are expecting their first child late next month.  Jeff was wearing his Pepsi delivery shirt, confirming what the woman at the Kahuna Coffee Shop told us last Friday.

We turned in early as we will be getting up very early tomorrow to drive to Indiana again.  Linda watched an episode of NCIS after which I watched a PBS special on the origins and evolution of the Navy Seals.

 

2015/08/17 (M) Wallpaper Search

 

 

We awoke this morning to find wild turkeys in the yard behind our bedroom.  The deer feed block and natural mineral rock initially attracted a doe and her faun but has been a much stronger attraction for the wild turkeys and crows.  Both the turkeys and crows also like to clean up the bird seed that falls to the ground under the seed block that Linda hung from a branch on one of our White Pine trees.  The turkeys eventually moved on and we sat down to a breakfast of fresh mixed berries, juice, and coffee, which we took to the living room while we used our iPads to read, write, or play a few games, as is our morning habit.

I had a text message exchange with Chuck regarding the moving of our old bus refrigerator out of his shop.  He and Barbara are headed off to Oscoda on Friday with their race car so I e-mailed Harvey (AC8NO) from our SLAARC ham radio club to see if he could help us move the refrigerator on Friday.

We had quite a few downed branches, and a couple of downed trees, scattered about the property as a result of winter snows, spring/summer storms, poor drainage, and age.  With Keith coming this morning to mow the grass I decided I should pick up as many of them as I could.  When I started at 9:30 AM it was already warm and muggy.  Keith showed up at 10 AM and got right to work but I managed to stay ahead of him and got everything of any size picked up except for one tree.  It was at least 8″ in diameter at the base and at least 30′ long so I will have to de-limb it, cut up the trunk with a chain saw, and haul the pieces away using the lawn tractor and utility dump trailer.  That, however, won’t happen anytime soon.

We skipped last week’s mowing because it had been dry and the grass had not grown noticeably, but we got rain during the past week and the grass responded accordingly.  The yard looked good when Keith was done and the timing of his visit was fortuitous as there is rain in the forecast for the next few days with slightly cooler temperatures.

We had a light lunch and then Linda settled in to work at her desk while I worked in the bus.  I spent a couple of hours using the belt sander to grind down the residual thinset and mastic on the floor.  I wear a dust mask, hearing protector, and safety glasses when sanding, which is even less comfortable than normal when the temperature and humidity are elevated.  But I needed to have the floor prep finished by the end of this week, and the new floor installed by the end of next week, or I risked not being ready for the installation of the new seating on September 14 and 15.

I suggested to Linda that we go to Ann Arbor to look at wallpaper, visit Brendan, Shawna, and Madeline and then pick up some things at the Whole Foods Market that we cannot get locally.  Linda researched wallpaper stores and made arrangements with our son while I took a shower and got dressed for visiting.

We left around 3:30 PM and drove down US-23 to the Washtenaw Road exit.  If we had put the address in the GPS sooner we would have taken M-14 west instead of staying on US-23 as the Delux Drapery and Shade Co. is on West Stadium Boulevard.  Still, we got there in a reasonable amount of time.  We told the sales associate that we were looking for something that would stand up to use in a motorhome, preferably something that could be wiped, washed, or scrubbed.  We wanted something light and neutral (off white) without a pattern that had to be matched, but with some texture.  She pulled out several sample books and we looked through them.  We ended up signing out three books each of which had one or two papers that we liked and thought might work well with our woodwork, floor tiles, and upholstery.

We drove back across town to our son and daughter-in-law’s house.  Our daughter’s car was also there but no one was around so Linda called Brendan.  As we suspected they were at Burns Park so we walked over there and found them.  Madeline was very excited to see her Grandma Linda and ran over to give her a hug.  As we were heading towards the park exit that most directly leads back to their house we spotted Madeline’s friend Maya and her dad Jason.  That unplanned encounter resulted in 20 minutes of child play and adult socializing before we finally resumed our homeward trek.

Back at the house we continued to visit until dinner time.  Meghan left to go fix dinner for herself and Chris.  Madeline had her dinner and then let her dad read a Curious George story.  Brendan and Shawna had packing to do for their flight tomorrow so we took our leave.  The three of them are flying to Denver to visit Shawna’s mom (Carol) and her husband (Cliff), who live nearby in Golden, Colorado.  Madeline is well-traveled for a 30 month old child.

We stopped at the Whole Foods Market on Washtenaw Avenue, which is close to their house and conveniently located on our route out of town.  The main item on our list was plain soy creamer.  We used to be able to get this at both the Meijer’s and Kroger stores near our house but they are only carrying the vanilla flavored version which I do not like.  We picked up a bag of sauerkraut to go with the vegan beer brats, six bottles of wine, because you get a 10% discount on six or more bottles (mix and match), two pieces of vegan cake, and some other stuff.  It’s probably a good thing that we do not have a Whole Foods closer to our house.

By the time we got home it was 7:45 PM.  Linda heated the sauerkraut and the vegan beer brats and served them open-faced on hot dog buns with mustard, of course.  Black grapes provided a sweet contrast to the savory main dish.  We sat for a while in the living room, playing iPad games and writing blog posts while we had some of the vegan cakes, before turning in.  I continued to write while we watched a TV program and then went to sleep.

 

2015/08/16 (N) A Send Off For Katie

We had a light breakfast and enjoyed our morning coffee.  With company due at noon we were not inclined to do any overly physical work this morning.  Linda made a quick run to the supermarket and then spent the late morning finishing food preparations.  I worked in my office installing operating system updates, updating the BCM page on our website, and editing/uploading blog posts.

Our step-granddaughter, Katie Bortz, is leaving for college in a few days so Linda arranged to have her over for lunch along with our daughter, Meghan, and son-in-law, Chris (Katie’s dad).  They arrived around noon and stayed until almost 5 PM, a longer visit than usual.  For lunch we had chickpea salad, corn-on-the-cob, collard greens cole slaw, and potato salad.  Meghan made two desserts at home and brought them: cheesecake and vegan oatmeal bars.

Grand-daughter Katie (L) waiting for a slice of cake baked by her step-mom (our daughter, Meghan, on right).

Grand-daughter Katie (L) waiting for a slice of cake baked by her step-mom (our daughter, Meghan, on right).

Katie got a head start on college while still in high school and took several AP classes.  She also tested out of some basic classes so she will hit the ground running with at least some courses that are directly related to her interests (biology, specifically animals), and major (wildlife and fisheries).  She will be moving into one of the dorms and paired up with another freshman girl during orientation.  They have the room arrangement worked out, at least on paper, and I expect that everything will fall into place.

For dinner we had leftovers from yesterday’s meal after which I chatted with Chuck for a while on the phone about refrigerators in buses.  I worked on blog posts after that and was going to participate in the SLAARC info net at 8 PM.  Linda noticed that there was a program about the Real Scotland Yard on Lansing PBS at that time, followed by an episode (rerun) of Sherlock.  Harvey (AC8NO) was the net control operator for the info net and as soon as he called for check-ins I did an “in and out.”  Once he acknowledged that he had received my check-in I settled in to watch the programs.  After that it was off to bed to play a few iPad games before going to sleep.

 

2015/08/15 (S) Steve and Karen

As we were backing out of the driveway to go to our weekly ham radio breakfast we noticed a large mailbox sitting on the ground next to ours.  It was still attached to the upper half of its wood support structure.  The number was 593, which is not an address that occurs on our street.  We left it there and went to breakfast.

We had a mid-sized group of 15 people at our SLAARC breakfast this morning.  On the drive into breakfast we lost power to our GPS every time I transmitted on the 2m ham band.  The GPS and cellular booster worked fine all day yesterday with the new 12VDC extension splitter, but I did not use the mobile ham radio.

After breakfast we went directly to Chuck’s shop in Novi to see if we could retrieve the old refrigerator using our car.  A measuring tape quickly revealed that the fridge would not fit without removing the seats.  Even then it would be too long to close the rear gate and hatch on the Element.  At breakfast Harvey (AC8NO) offered the use of his van and labor to help move the fridge and I will probably take him up on it.

On the drive home I chatted with John (NU8M) on the South Lyon 2m repeater and we were joined by Mike (W8XH).  After John signed and dropped off Linda tried different combinations of power connections while I talked with Mike.  Based on that test the splitter appears to be the problem but we could not determine if it was a voltage drop issue or some form of RFI.

I stopped on the way home to fill the gas tank in my car.  When we got home I put the mailbox in the back of my car and we drove to the end of the street but it clearly did not come from one of our neighbor’s yards.  When we got back to the house we also noticed that there was a footprint on the side of our mailbox.  Closer inspection revealed that the post was slightly loose in the ground and the box was leaning (bent) slightly to one side.  Clearly someone had tried to kick it over (and failed) and there was a very high probability that it was the same person(s) who probably broke the other mailbox and left it on the ground next to ours.  We discussed whether we should report it to the Livingston County Sheriff Department but did not take the time right then to do so.

Linda needed to make a grocery store run and then prep the food for dinner and pick up the house.  With company coming later I did not want to get all sweaty working in the bus and garage so I worked in my office editing and uploading blog posts.  I quit around 3:30 and was writing blog posts when Steve and Karen Limkemann arrived at 4 PM.

We always have a nice visit with Steve and Karen and they are good sports about eating the vegan food that Linda prepares.  Linda made a sweet and sour collard greens cole slaw and vegan potato salad ahead of time.  She cooked corn-on-the-cob on the stovetop and heated vegan beer brats on the grill along with onions and green peppers.  Steve and Karen brought a Malbec wine which we enjoyed before, during and after the meal.  Dessert was fresh strawberries with cashew milk snickerdoodle ice cream.  Really, what’s not to like?

Steve and Karen have rented a house trailer in a trailer park near Venice, Florida for the last few winters.  I think they rented it for January, February, and March and split the time with another couple, but I may not have my facts completely straight.  The owners of the trailer are from England and decided after this last winter that they want to start using it during the winter so Steve and Karen lost the use of it.  They really liked the park and its location so they bought a trailer that was for sale and already set up.  We visited them two winters ago, but we were several hours north of them.  This coming winter we will be much closer to them while we are in Arcadia during January and February and plan to see them more often.  Venice is a very upscale place and there is an excellent vegan restaurant within easy walking distance (a mile) from their trailer park.

We talked about trying to catch the tail end of the Perseids Meteor Shower but the peak was earlier in the week, they would not be visible at our location until midnight, and then only low in the northeast sky, which is not an ideal viewing direction from our yard.  Steve and Karen had a 45 minute drive to get home and left around 10:30 PM.  By that point it had been a long but very satisfying day for us and we were straight away to bed once they were safely on their way.

 

2015/08/14 (F) Back-to-the-Bricks (Again)

I was up late last night and thought I would sleep in this morning but the alarm on Linda’s iPad had other ideas and woke me up at 7:15 AM.  I got dressed and while Linda was getting ready I started downloading an update for Photoshop CC 2015 on my ASUS laptop.  These Adobe downloads are very large and very slow so I left it to run.

We did not have breakfast or coffee at home.  Linda made PB&J sandwiches and packed a bag of pretzel crackers, some fresh fruit, and some water in a cooler bag with some freezer packs.  The forecast was for very warm, very humid conditions so we closed up the house and turned on the air-conditioning.  We loaded the camera, raincoats, hats, folding camp chairs, an iPad, and some GLCC T-shirts and flags into the car and left around 8 AM for the GLCC/CCO Back-to-the-Bricks rally at the Fireman’s Park in Clio, Michigan.

We took Hacker Road to M-59 east to Old US-23 and stopped at the Kahuna Coffee shop.  We had seen the sign for this place but had never been there.  The owner was there and she was very nice.  She has a smaller version of the JavaMaster hot air coffee bean roaster that Jeff has at Teeko’s.  Her selection of green beans, however, was very different from Teeko’s with lots of flavored beans but none of the ones we usually buy.  Knowing that she gets her beans from the same place as Jeff, however, means we could probably order the ones we like if Teeko’s disappears.  She is friends with Jeff and is well aware of the probable impact of the Panera opening up across the intersection from Teeko’s.  But I digress.

This morning we were interested in coffee and bagels to go.  Kahuna had a better selection of bagels than Teeko’s but we got our usual choices; “everything” for Linda and cinnamon raisin for me, toasted with nothing on them.  They had Swiss Chocolate Almond coffee brewed so we tasted a sample.  It was very smooth, with no bitterness and just a hint of the named flavors, so we got two large ones to go.

We got back on M-59 eastbound and 100 yards later took the entrance ramp to northbound US-23.  US-23 merges with I-75 at the southwest corner of Flint and we continued north on the combined road until we exited at M-57 and headed east through Clio to M-54 and turned south.  A few miles later we turned into the Fireman’s Park on the east side of the highway.  It was 9:15 AM as I parked the car.

When I talked to rally co-host Marty Caverly last week only 14 rigs had RSVP’d for the rally.  There were over 20 rigs there when we arrived and five more showed up during the day.  A guy also brought a Country Coach Prevost XL conversion down from Saginaw for the afternoon.  He is trying to sell it and wanted to let the rally attendees check it out.

We made the rounds and said our “hello”s to everyone.  As has happened at past rallies where we have dropped in for a day many of the ladies took off to check out local garage sales.  Bill and Karen Gerrie were just pulling out but stopped to chat briefly.  Frank and Sandy Griswold’s Featherlite H3-45 conversion has windows that slide open rather than swing out like our awning windows so I asked Frank and several other people about screens for these.  Everyone had the same suggestion; that any local window and door business should be able to make them.  I was trying to get useful information for someone who had e-mailed me as a result of an article in BCM.

The roundtable discussion started at 2 PM and most of the rally attendees were back by then.  Pat Lintner, our GLCC national director, gave a pitch for the FMCAssist program, which is included as part of the annual FMCA membership and more than worth the annual cost of $40.  I announced that we had GLCC T-shirts and a few flags with us if anyone wanted to buy them.  I also announced that the Arcadia Rally website had disappeared but that Bill and Brenda Phelan are working to fix the problem and the rally is still on for December 26-31, 2015 with departure on January 1, 2016.

Ed Roelle had two topics for the roundtable:  1) “towing insurance” for our bus conversions, and;  2) causes and cures for hard water deposit buildup in the fresh water plumbing associated with an Aqua-Hot (Webasto diesel burner) heating and domestic hot water systems.  Most of us use, or have used, Coach-Net for our “emergency roadside assistance” coverage.  The plan includes towing but many of our members have switched to one of the three Good Sam ERS plans.  The top (platinum) plan is ~$140/year.

A couple of years ago Coach-Net decided they would not cover bus conversions more than 40 years old and alienated quite a few folks in the converted coach community.  They eventually reversed that position but the damage was done.  Others who stayed with them have had issues getting service or being charged ridiculous sums of money for simple things.  Coach-Net was officially endorsed by FMCA until recently, and is still endorsed by The Escapees RV Club, but FMCA has found a different provider for this important service.

We stuck around after the roundtable and continued chatting with folks in constantly shifting groupings.  The dinner meal was planned for 6 PM, and by 5:30 preparations were well under way, so we started saying our “goodbyes.”  We finally got our chairs back in the car at 5:50 PM and pulled out at 5:55.  There were very ominous clouds moving towards the rally site from the north as we started for home and a severe weather watch had been posted.

To get home we reversed our route taking M-54 north to M-57 west through Clio to I-75/US-23 south.  We stayed on southbound US-23 at the split with I-75 southwest of Flint and eventually exited onto M-59.  Instead of going west towards home we headed east and pulled into the Hartland Meijer’s to pick up something for dinner and get fresh ingredients for tomorrow’s dinner with Steve and Karen.

The weather we saw approaching Clio from the north was just moving into Hartland as we left the Meijer’s, so it was a rapidly moving system.  The storm clouds were very dramatic but we got back to the house and got the car unloaded before the rain came.  The wind gusted strongly for a while but in the end we did not get as much precipitation as we needed or thought we would.

For dinner we had vegan burgers with all the fixin’s, oven-baked French fries, and fresh strawberries.  It was 9 PM by the time we were done eating.  We were both tired from our long, but very enjoyable, day so we went to bed earlier than usual.

 

2015/08/13 (R) Sanding Success

Linda was scheduled to go into the bakery today but knew before we went to bed last night that the visit was postponed.  That was just as well; we were very tired from our long day yesterday and slept in this morning.

Before I even had a chance to make coffee I spotted wild turkeys by the road in our easternmost driveway entrance.  They walked past the east end of the house into our backyard.  They hung around by the deer block for quite a while so we had a good long look at them and I took a few pictures.  There was a big tom, a younger/smaller tom, and a half-dozen hens, one with a surprisingly small chick for this late in the season.  The turkeys eventually moved on and we got back to our normal routine.  While I made the coffee Linda made her own version of raisin, date, walnut oatmeal with some quick oats that she had in the pantry.  It was very good.

We read for a bit but I needed to finish the blog posts for the last several days and Linda needed to return some items to the Howell Library and run a couple other errands.  While working on the blog post for yesterday I realized that we had not loaded all of the pieces for the built-in sofa.  I checked the pieces we had against the drawings, which we should have done yesterday, and confirmed that we were missing the two top pieces (E) for the support boxes (HVAC plenums) and the top piece (H) for the return air plenum.  I texted Jarel and he replied quickly that he would try to take care of it in time for me to drive back down on Wednesday to pick up them up.  It’s a 12-17 hour, 550 mile day, for me and costs about $60 in gasoline, so hopefully he will have the pantry done by then as well.

Linda got word from our son via TXT message that Shawna’s father, Mick, had passed away.  He had an aggressive but non-cancerous brain tumor that did respond to two separate surgeries and was moved to hospice care about two weeks ago.  Brendan, Shawna, and Madeline are cutting their vacation short by a day to head to the Grand Rapids area but are still leaving Tuesday to fly to Denver to visit Shawna’s mother, Carol, and her husband, Cliff.  It appears that a memorial service may be in the works for the weekend of the 22nd and 23rd, in which case we will probably drive over.

My sister tried to call me today.  Linda was on the house phone quite a bit today with bakery-related business so Patty tried my cell phone but did not leave a message.  I was working in the bus at the time, did not have it with me, and Linda could not find it in time when it was ringing.  Being deaf in one ear she cannot locate where sounds are coming from.  She does a little better when she uses her BAHA, but rarely wears it around the house.  I called my sister back and left a message and she eventually called me back and we got to talk.

Our father, who is 90, had been admitted to a hospital near where he lives.  The staff said he appeared to have severe dementia, but he was fine (for his age) just a couple of weeks ago, so I suspected a stroke or some other sudden change.  Patty sent me a text latter that the CAT scan of his brain revealed two recent lesions (last few weeks), the telltale sign of two strokes.  She also said he was being transferred to Missouri Baptist Hospital, which is much closer to where she lives, for further care.

Those two pieces of news certainly put a damper on the day, and may cause an adjustment in my plans if I have to travel to St. Louis.  In the meantime there is stuff that has to get done, so even though it was warm today and I wasn’t really in the humor, I kept working in the bus, off and on.  I vacuumed up loose material, including inside the bases of cabinets, and then cleaned the wiring in the refrigerator alcove with Lysol.  I decided to make a template for the refrigerator alcove plywood base filler panels so I could cut them the right size/shape on the first try.  I then used one of the new ceramic sanding belts on the residual thin-set and mastic, and it worked!  My sense of hope was renewed that I will be able to install the new floor correctly.

By 7 PM I was feeling drained so I wrapped up my work and took a shower.  For dinner Linda made pan-grilled BBQ tofu with caramelized onions and served it open faced on a hamburger bun with a side of fresh steamed asparagus.  It was delicious.

After dinner I went to Lowe’s and The Home Depot in search of several items but only ended up buying another 36 grit sanding belt.  I needed floor leveling compound but was not prepared to choose between their limited options.  I also needed a self-centering drill bit but neither store had them.  Lowe’s and THD really are focused on the tools and materials one needs to work on a house and its surrounding property.  Things like self-centering drill bits, though useful for things like drilling holes for door hinges, are really cabinet-making tools.  As big as these stores are they can’t, and don’t, sell everything.

I talked to Butch on the drive home.  The self-centering drill bit that Jarel recommended for installing the pull-out pantry slides is a Vix and Butch suggested four places where I could buy it:  Rockler, Custom Service Hardware, McFeeley’s, and Grizzly’s.  Before ordering one I need to e-mail or text Jarel and ask him what size screw I need to mount the pull-out pantry extension slides.

Back home I thought of four other things I could have bought while I was out so I added them to my list.  I then went to my office and worked on blog posts, updated the BCM Group page on RVillage, e-mailed Gary Hatt at BCM, responded to an e-mail from Howard (PlayaDog) re: screens for sliding bus windows, and started downloading Adobe Creative Cloud 2015 updates.  Jack Conrad had responded to my earlier e-mail asking if he knew what was going on with the Arcadia rally and I sent him a reply.  By the time I dealt with all that I was ready to recline and rest.

 

2015/08/12 (W) Back to Indiana (Again)

Today was early arrival day for the annual Back-to-the-Bricks converted bus rally in Clio, Michigan.  This joint rally of the Converted Coach Owners (CCO) and the FMCA Great Lakes Converted Coaches (GLCC) chapter has become an annual event that typically draws 20 to 30 rigs.  Most of them are converted highway buses and many of those were converted or re-modeled by the owners.  Many of them are works in progress but such is the nature of the bus conversion hobby and the true bus nut.  But that is not where we were headed today.  Our bus is unusable at the moment as the toilet is disconnected, the bed platform has been removed, and all of the cabinet drawers have been taken out.  But the main reason was that we had multiple commitments in Indiana today.

Our first appointment was with Josh Leach of Coach Supply Direct.  Although CSD is located in Edwardsburg, Michigan we had arranged to meet him in the parking lot of the Martin’s Supermarket at SR-19 (IN) and CR-4 on the north side of Elkhart, Indiana at 9:30 AM to take delivery of 15 yards of upholstery fabric.  We picked that location, rather than his shop in Edwardsburg, for several reasons.  He had to be at the Forest River Owners Group (FROG) rally at the Elkhart County 4-H Fairgrounds at 10 AM so that location got him half way to his destination at a good time of day.  For us, Elkhart is a 3-1/2 hour drive.  That meant we had to be up at 5:00 AM and on the road not later than 5:45 AM to be there on time, allowing for coffee, fuel, and bathroom stops.  Had we met him at his shop we would have had to be there by 9 AM requiring us to get up even earlier.  You have to draw a line somewhere.

I took the wheel for the start of the trip.  It was still dark but the faint glow of the impending sunrise was visible as we pulled out onto Hacker Road facing a rising crescent moon.  At M-59 we headed west to I-96.  I reset one of the trip odometers before we left and verified that it was 13 miles from our driveway to the end of the entrance ramp from M-59 onto I-96W.  We skirted the southern edge of Lansing on I-96 and took Lansing Road to I-69 south.

Nineteen miles south of Lansing, and about an hour into our trip, we stopped at the Biggby’s Coffee in Charlotte for coffee and bagels.  Biggby’s is not my favorite coffee but this particular store is in just the right location.  Linda checked the M-DOT website and it appeared that the bridge work on M-60 in Mendon was completed, so we exited I-69S and headed west on M-60.  Unfortunately the bridge was still closed so we had to follow the detour to the south toward Sturgis.  Unlike our previous trip in early July, when we continued on to Sturgis, we followed the complete detour through Nottawa and Centreville and back to M-60 in Three Rivers.  We had never driven through Nottawa or Centreville before so that provided some new scenery for the trip.

As we have done many times before we continued our trip on M-60 as far as Jones where we stopped at the Shell station for fuel.  We then took M-40 south to US-12.  This seven mile stretch of M-40 traverses steeply rolling hills and is both beautiful and fun to drive.  We took US-12, running west just north of the Michigan-Indiana border, and eventually exited onto Old 205 (M-205?) which turns 90 degrees to the left a mile later and drops straight south into Indiana where it becomes SR-19.  A few miles later we arrived at the Martin’s Supermarket at CR-4 just after 9 AM.

Josh was not there yet so we went inside to use the restrooms and get some coffee.  This particular Martin’s has a nice salad bar with a beverage station, a Starbucks Coffee outlet, and a seating area with Wi-Fi.  Josh showed up right on time and parked next to us.  I met him outside and we transferred the roll of upholstery fabric from his car to ours and then went inside to visit for a few minutes before he had to leave for Goshen.

When we left Linda took over the driving.  Our next planned stop was A1-Upholstery in Elkhart to order the cushions for our built-in sofa.  Continuing south on SR-19 we stopped at Factory RV Surplus to look for battery cable end covers but the ones they had were too expensive.  I think they now sell more retail-packaged merchandise than they do true surplus material, and even less salvaged parts.

Lou (mom) and Terry (daughter) own and operate A-1 Upholstery and were recommended to us by Josh.  We discussed the project with Terry, who I had previously spoken to on the phone.  We reviewed my dimensioned scale drawings, which were on one sheet of 11″x17″ 1/4″ grid-square paper, and agreed on how the cushions would be made.  Terry thought she would have them done by the end of the month but noted on the order form that we needed them by September 14th.  We noticed that she had a lot of sample books from which we could have selected a fabric but we like the Lambright Notion Linen, and Terry thought it was a very good fabric that should look good and wear well in our application.  We left the fabric and drawing with her and wrote a check for the deposit.

All of our stops were important today, but our primary reason for the trip was to pick up the pieces of the custom desk and built-in sofa for our bus from Jarel Beatty Cabinetry in Logansport, Indiana.  We continued our trip south on SR-19 to US-20, took that west to US-31, and went south, exiting at Rochester onto IN-25 for the final 22 miles to Logansport.  This is a route I have driven many times but Linda had the wheel this time so I provided some occasional guidance.  I called Jarel to let him know we were making better time than we had anticipated and would be there between noon and 12:25 PM.  I then called Butch to give him a status update.

This was the first time Linda and Jarel had met and so it was also the first time Linda had met Mya, Jarel and Georgette’s sweet little dog.  Mya came up to me, sat, stared up at me like we were long lost friends, and waited patiently for me to give her the attention she was seeking.  I was happy to oblige.

Jarel Beatty Cabinetry, Logansport, IN

Jarel Beatty Cabinetry, Logansport, IN.  Panorama taken from the entrance door.

Jarel Beatty Cabinetry, Logansport, IN.

Jarel Beatty Cabinetry, Logansport, IN.  Panorama from the center of the shop.  Entrance door is far left.

As I have previously described in this blog, the desk consists of nine pieces (if you count the four drawers as separate parts):  two pedestals with separate bases, a cover that goes between them, and four drawers.  The left pedestal has a fold up work surface with two support wings, and a fold down fake drawer front, so technically those are four more pieces, but they are attached to the pedestal with hinges so I am not counting them as separate parts.  The bottoms of each pedestal have been cut out to provide access to the fan-coil heat exchangers that will be installed in the bases, so those are really two separate pieces now, put I am not counting them as such.  I am also ignoring screws, drawer slides, blocking, and other assembly items in my parts count as they are all “installed components.”  With the drawers installed we only had five major pieces to load plus the two access plates.  Jarel also had the pieces ready for the built-in sofa so we loaded those as well.  I took pictures of his shop and the pull-out pantry, which was mostly assembled but not quite finished.

The installed desk will have more pieces than just described but these are the pieces that Jarel made.  The finished desk will have five grills that we have to cut and install, at least four drawer pulls that we have to install, a plywood top that will span the two pedestals and leg space, and a Sandstone Corian countertop that will go on top of the plywood.  While not actually part of the desk there will also be a large cover for the passenger-side living room HVAC duct and wiring chase and a small hose cover at the desk end both of which align with the left end of the desk and will look like they are part of it.  Jarel will make the chase cover later after the desk is installed and we can get a final, accurate measurement for its length.

As long as we were in the neighborhood we naturally stopped to visit with our friends, Butch and Fonda, in Twelve Mile, Indiana.  While we were at their house we loaded a dozen 4-foot army surplus fiberglass mast sections in the car.  Butch had bought these at a swap for me some time ago.  We will use them for ham radio antenna projects.  Butch gave me his old, non-functioning, Vanner battery equalizer to see if I can figure out how it does what it does.  He also lent me his air-powered brad nailer which can also drive 1/4″ crown staples and gave me a box of 5,000 staples to go with it.  Fonda found a scrap piece of resilient underlayment designed for free-floating wood floors.  Butch though it might work well under the 1/4″ plywood underlayment to fill in the gaps and irregularities so we took it with us.

When we were done loading stuff into our car we went to see their new property on SR-25.  They have already had a new roof put on the barn and new doors put in the house.  They have bought themselves a BIG project, but it will be a much more appropriate and manageable place for them going forward than the building complex in Twelve Mile that has housed their business operations for the last 20 years.  It’s an old GM dealership from the 1940s and they have approximately 11,000 feet under roof including a 2-bay service garage with a functioning in-ground lift.

We drove to Rochester and had dinner at Pizza Hut.  Linda and I split a medium specialty veggie pizza and had the salad bar with it.  We might have had a few more restaurant choices in Logansport, but Rochester was 22 miles closer to home.  With the 19 hours we were gone today, and over 525 miles we had to travel, 22 miles and 30 minutes was significant for us.

We got back on the road at 6:30 PM with Linda at the wheel and headed back up US-31N to US-20 and headed east.  We decided to stay on US-20 all the way to I-69, stopping in Lagrange to use the restroom at the Marathon complex.  We stopped again at the Shell station on M-60 in Michigan for fuel.  It was getting dark and I had been able to rest while Linda drove, so I took over the driving duties.  From this point on we were just reversing our route from this morning.  We got home at 10:30 PM, unloaded everything from the car, and then went straight to bed.

 

2015/08/11 (T) Sanding Prep

Our day started with our usual morning routine.  We were out of Linda’s homemade granola, so she made Quaker brand Raisins, Dates, and Walnuts instant oatmeal.  This has long been my favorite oatmeal and I still like the taste and texture.

After breakfast we removed the containers of water from the bus fridge, rolled it out of the alcove, and unplugged it.  We then moved it farther up into the coach, behind the front passenger seat, so I could work in the alcove and on the floor.  We then got the Shop Vac up into the coach.

Linda left around 9:30 AM to meet Diane at Kensington Metropark.  They decided they want to get together and walk once a week and the Metropark, which is about half way between their houses, has as an extensive trail system.

While Linda was away I went to the FedEx Office store in Brighton and got a copy of the 11″ x 17″ sheet with the drawings of the seat and back cushions for the built-in sofa.  I stopped at the Shell station and filled the tank as we would be leaving very early in the morning for Indiana.

Back at the house I vacuumed up as much loose debris as I could inside the coach.  After checking my pantry drawings I decided I could stack at least two pieces of 3/4″ plywood, one atop the other, to get the base of the refrigerator high enough to allow the back to go over the bundle of wires that run along the junction of the floor and back wall without interfering with the pull-out pantry.  This will allow the refrigerator to go into the alcove far enough that we can open the kitchen cabinet drawers under the counter to the left of the sink.

Linda got back around 12:30 PM.  After lunch we were going to mask off the inside of the coach with painter’s plastic and tape.  Our goal was to upkeep the dust that resulted from sanding the thinset and mastic out of cabinets and off of counters and woodwork.  We planned to run the Shop Vac while sanding but knew, a priori, that it won’t suck up all of the dust.

After considering what would be involved in masking off the inside of the coach we decided instead to wrap the refrigerator in plastic to protect it and then tried using the belt sander on the residual thin-set from the old ceramic tiles.  The old aluminum oxide belts failed fairly quickly, which was discouraging, but the sanding did generate a lot of airborne dust, which was encouraging as it indicated the sanding was actually removing material.  Our Craftsman belt sander has a built-in dust collection bag and Linda was running the vacuum so both of those things helped.

Late afternoon we went to Lowe’s and bought a 4′ x 8′ sheet of 3/4″ (nominal) maple veneered plywood and a 4′ x 8′ sheet of 1/4″ SurePly underlayment plywood.  We also got two #36 (very coarse) 4″ x 24″ ceramic particle sanding belts and a box of 200 3/4″ self-drilling screws.

Back home we unloaded everything and I then called Josh to confirm that he could still meet us at the Martin’s supermarket in Elkhart in the morning.  I also called Butch to remind him that we were still coming down.  The rest of the evening is lost to me, as I did not record our activities soon enough, but they probably involved e-mails, computer updates, and iPads.

 

2015/08/10 (M) Keep on Buss’in

We have a doe and her spotted faun that have been coming in the early morning to the deer block we set in our back yard the other day.  They were there again this morning and the block is close enough to the house that we got a good look at them through the bedroom doorwall.  They must be comfortable with the setting as the faun wandered off towards the western part of our property and the doe let it go while she continued to lick the block.  Eventually, however, the faun was out of sight and the doe headed off in that direction to find it.

We had cinnamon raisin toast and soy yogurt for breakfast, with orange-grapefruit juice to wash down the vitamins.  I used up the last of the Sweet Seattle Dreams half-caff coffee beans for our pot of morning coffee.  Keith usually mows our grass on Mondays and he came to the front door around 9:30 AM to ask if we wanted it cut this week.  That’s the first time he has done that this summer but it was an appropriate and timely question.  We have had very little rain the last couple of weeks so the grass had not gown much since last Monday and was a little brown in places.  We agreed to skip this week, which I think was what Keith was hoping I would say.  There was a high probability of rain starting around noon and I suspect he had another yard he wanted to cut before it started.

We have been very busy the last few days and I have not had time to do more than outline my blog posts.  Linda needed to work on an analysis for the bakery so I spent much of the day filling in the details of my recent posts.  Our days are very full and if I wait too long I cannot capture them accurately.

Linda looked up the information on the DTE Energy “Energy Efficiency” appliance recycling program.  I called the 866 number and was assisted by Reginald.  The earliest available pickup date was Friday, August 28 so I took that.  It took quite a while to arrange the pickup but Reginald appeared to get all the pertinent information and give me a confirmation code and a phone number to reach the truck on pickup day.

Once the refrigerator pickup was arranged I texted Chuck to let him know the details.  That prompted a return phone call and a conversation about refrigerators.  Having seen how our swap went on Saturday he and Barb are also thinking very seriously about replacing the refrigerator in their bus.  The rationale is the same as ours; the fridge is old, so it is noisier and less efficient than newer ones, and having it break on the road would be more than inconvenient.

Replacing a refrigerator in an RV, especially a residential unit in a bus conversion, is not like replacing one in a home.  Access is a major problem and there is not a lot of space to maneuver it or get more than two pairs of hands on it.  If they replace theirs here (in Michigan) their bus will be inside their garage/shop, the forklift will be available to do the heavy lifting, and trusted friends and family will be available to help.  And, most importantly, they won’t be living in it and dependent on the fridge for preserving their food.

Before the day got away from me I pulled up the PDF of the manual for the wireless keypad for the large garage door.  When I installed the new opener for the small garage door and reprogrammed the wireless remotes for our cars I inadvertently rendered the keypad inoperable.  Reprogramming it was simple enough once I had the procedure.  It’s the small, simple tasks like this one that become big burdens if not taken care of in a timely manner.

The predicted rain started around noon and was steady until 3 PM.  It was just the kind of rain we needed; gentle enough to give it a chance to soak in but hard enough to provide a useful quantity of moisture to the ground.  Six to 10 hours of this would have been even better but we were glad for what we got.

I had thought that we might mask off the inside of the coach today with painter’s plastic but with the rain and humidity, and plenty of other things to do, I decided to defer that until tomorrow.  During the afternoon Jarel texted me a couple of pictures and a brief status update on our custom woodworking projects.  Not surprisingly he is already well along on the construction of the pull-out pantry and has spray lacquered the pieces for the built-in sofa.

One of the photos showed one of the 1/8″ thick aluminum plates that will form the side rails for each shelf in the pantry.  He applied a brushed finish to the plate and countersunk the screw holes so the heads would not protrude beyond the surface.  Jarel did metal work at one time before he became a cabinet maker so he knows how to do this kind of stuff.  He is also meticulous and takes great pride in his work.  Given a choice I would always prefer to hire a craftsman who cares as much, or more, about the quality of their work as I do.

When I know I am going to have a long full day, such as this coming Wednesday, I will try to “write ahead” on my blog, basically outlining the plan for the day but obviously not filling in the details of things that have not yet happened.  Along the same lines, I often use future blog posts as a planning tool.  As things occur to me that I need to do I will note them in the draft of a future post.  If the thing actually gets done on that date I flesh out the details, and if not, I move it to a new date.

I think I did several loads of laundry today and spent some time editing and uploading blog posts during the evening, but as I am finishing this post later in the week I have lost the details and will just end here.

 

2015/08/09 (N) Sounds of Silence

Sunday usually means a trip to the Howell Farmers Market if the weather is nice.  The weather was OK but Linda did some major grocery shopping last night and did not need anything from the market so we did not go.  We were both tired from yesterday’s refrigerator swap, physically and emotionally, and wanted to take it easy today.  I brewed a pot of Ethiopian Yirgacheffe half-caff coffee and we enjoyed that while reading in the living room.  We eventually ate breakfast and then got ready for the rest of our day.  For me that meant doing three loads of laundry.

I put the first load of laundry in the washer and then drove to The Home Depot to get two more drawer pulls.  We also wanted to look at wall paper but they do not stock any.  Lowe’s had a very limited selection of wallpapers, but we thought a couple of them might work if we could not find anything else.  One, in particular, was scrubable and another was paintable.  We also found one that we liked in a book of Allen-Roth samples.  This was not something we needed to decide on the spot but it is something we need to get settled sooner rather than later.

When we got home we pulled the new refrigerator out of its alcove and plugged it in.  I set the freezer and fresh food compartment controls to the “normal” mark.  Linda filled containers with water and placed them in both compartments.  I found the remote thermometer for the unit that is still mounted on the wall next to the alcove and set it in the fresh food compartment.  The two thermometers are off by a couple of degrees in opposite directions, but close enough for what I needed to do as it will allow me to monitor the temperature without opening the door.  The new refrigerator was much quieter than the old one, which was one of the improvements we were looking for in a new unit.

New fridge in alcove.  Kitchen drawers removed.  Floor being prepped.

New fridge in alcove. Kitchen drawers removed. Floor being prepped.

When we got home we had a phone message from Jim, N8KUE, regarding motorhomes.  Jim plans to retire from the Ford Research Labs in March.  He and Pam are seriously considering getting a motorhome and are starting to research the market.  We’ve said for a while that we would be glad to meet for coffee and talk motorhomes, bus conversions, and the RV lifestyle.  I called Jim back, suggested that we meet them at the Biggby’s Coffee in South Lyon at 4:30 PM, and they agreed.

Linda tried to pull up the Arcadia Bus Rally website to get the registration form but the domain name appeared to be for sale.  I e-mailed Brenda Phelan to find out what is going on.  She and her husband, Bill, operate the rally.  I then worked on the drawings for the built-in sofa cushions.

We had an early dinner at 3:30 PM and left for South Lyon at 4 PM and got to Biggby’s Coffee just after 4:30 PM.  Jim, Pam, and their son Adam, were already there.  We talked until after 6:30 PM and then drove the short distance to the Witch’s Hat Depot in the South Lyon Historic Village where our South Lyon Area Amateur Radio Club (SLAARC) holds its monthly business meeting and program.  One of the members, John (NU8M), a materials science engineer who works for Bosch, gave a very interesting presentation on the various processes that affect electronics as they age and can ultimately cause them to fail.  It was a pleasant evening, weather-wise, and some of us lingered in conversation for a while after the meeting before heading home.

We arrived home hungry and had some hummus with sourdough pretzel nibblers and pita chips and a small piece of watermelon.  I checked the bus refrigerator and the fresh food compartment was down to 34.4 degrees F indicated.  The remote thermometer is off by about 2 degrees F but I don’t recall in which direction.  I turned the thermostat to a warmer setting and will check it again tomorrow.  We turned in for the night and Linda read while I wrote for a while before turning off the lights.

 

2015/08/08 Fridge Swap Gallery Post

On this date we finally removed the old refrigerator from the bus and put the new one in.  The exchange took place at Chuck Spera’s bus garage and he operated his forklift.  John Rauch and his son John provided the much needed muscle and we had help from Randy, who owns the business in the suite next to Chuck’s shop.  Here are 19 photos that show some of what was involved.

2015/08/08 (S) A New Bus Fridge (Finally)

We overslept and did not get up until 7:15 AM.  The weather has been very pleasant all this past week but we awoke to light rain.  We left for our SLAARC breakfast at 7:25 AM and took a different route than usual to see how it would be for the bus.  I headed north on Hacker to M-59, east to US-23, and south to I-96 east.  The ramp from US-23 south to I-96 east is a left exit, left entrance, with a very short merge lane in the middle of a major construction project.  I decided that was not our best option for the bus.

We arrived at breakfast at 8 AM to find a dozen people already there but at least 10 more showed up after us.  We enjoyed the conversation, as we usually do, but did not linger and were on our way back home by 9:15 AM.  As soon as we arrived we changed into our work clothes and got busy with the final preparations to move the bus to Chuck’s bus garage in Novi.

I pulled the bus out at 10:30 AM and Linda followed in the Element, which had all of the pieces we had removed from the old refrigerator along with tools, blankets, and some 2x4s.  The bus roof was brushed by a few small, low branches getting from our house to N. Hacker Road, reminding me that I need to covertly trim trees and bushes along our street.  I say covertly because they are not on our property.  The last time I took the bus out we went south on Hacker to Grand River Avenue.  This would have been our preferred route today except that the trees are not trimmed up in a few places and one of them, just before Bendix Drive, clunked the stuff on our roof pretty hard last time.  I did not care to repeat that so I went north as we had this morning in the car.

At M-59 I headed west to Latson Road, a trip of some four to five miles in the wrong direction.  The reason is that Latson Road going south has a relatively new, and easy to navigate, intersection with I-96.  From there we had an easy run to the Beck Road exit, a short jog south to Grand River Avenue, an easy left turn, and the final mile to Chuck’s shop where we arrived at 11 AM.

Chuck had already pulled his bus out of the building and parked it out of the way but there were several trucks and a dumpster trailer blocking access to his door.  They belonged to a motley crew that the owner of the building in front of Chuck’s shop had hired to clean up some of the mess left behind by the sunroom company that just moved out of the building.  He had me pull up to the right and position myself to back up and then negotiated with the workers to move their vehicles.  I pulled up the tag axles and waited.  The workers were not happy about it but they did it.

To get our bus into Chuck’s shop nose first he had me back parallel to the building and then bring it around to the passenger side into a space adjacent to the front building until I was perpendicular to his door.  I was then able to pull straight in but I did not pull in all the way.  Chuck had me stop with the fixed window frame opposite his forklift which he had already positioned for use.  The on again, off again light rain was not a factor as the window frame we needed to open was well inside his shop.

Linda and I unloaded all of the stuff from the car and brought it inside the shop.  We realized that we forgot to bring the camera so Linda tried to capture the progress of the work with her cell phone camera.  I have put those images in a separate gallery post for this date.

Randy, the owner of the Printology business in the suite adjacent to Chuck’s, came over to see what we were up to and stuck around to help.  With me working from an 8 foot step ladder outside the bus, while Chuck and Linda worked inside, we opened the window frame about 24 inches and propped it with a piece of 2×4.  I then carefully lifted the window higher while Linda sighted along the bottom of the upper cabinet.  When I had the frame high enough to be clear of the cabinet Chuck measured the length of 2×4 we would need to prop it open.

It looked like 52 inches would do the trick.  I had a 56″ piece of 2×4 so I cut it down to 52″ with my 7-1/4″ Rockwell circular saw.  I used the first piece to mark a second piece on an 8 foot 2×4 and cut that.  Linda took both pieces inside the bus where she handled one and Chuck handled the other.  As I lifted the bottom edge of the window from outside the bus the window hinge (at the top) made some unpleasant (and a bit unnerving) sounds but I got it high enough that they could put the two braces in place and the frame did not come unhinged.  We had just finished this task when John Rauch and his son, John, arrived at noon to help move the refrigerators.

The old refrigerator was lying face down in the bus.  The two Johns lifted it as a test and determined that they would not have any difficulty moving it.  Linda fetched one of the blankets and dropped it over the sill of the open window to protect it and the side of the coach.  Chuck had placed the long forks on his forklift about two feet apart and slid a narrow pallet over them.  He raised the forks and brought the forklift forward towards the bus.  We got him to position the top of the pallet even with the top of the sill and about 3″ away from the side of the coach.

John and John are very strong and were able to lift the old refrigerator case and pass it through the window onto the pallet.  With a person on ladders on either side of the pallet we slid the refrigerator all the way out.  Chuck then tilted the forks slightly, slowly backed away, and lowered it down.  John and John got the old refrigerator off the pallet, carried it out of the way, and stood it upright on its base.  They then lifted the new refrigerator onto its back, picked it up, and placed it on the pallet.  They went back inside the bus while Chuck brought the forklift up to the coach and raised the forks until the pallet was at window sill level.  John and John slid it into the bus, stood it up, and rolled it into the alcove.  I then secured it in place with a piece of 1×3 wood screwed to the floor across the front to keep it from rolling out while driving.  There is approximately three inches of space above the fridge but it cannot tilt out very far before the upper back edge catches the ceiling of the alcove.

John, John, and Chuck raised the window frame slightly to remove the 2x4s and close the frame when the top hinge started coming apart.  Linda yelled for me and I scrambled over to get another pair of hands on the frame.  With me and Chuck holding the outside (free) edge and the two Johns holding the hinge edge I was able to see where the hinge was out and direct folks as to what to do.  It took several tries and a few minutes (that seemed like hours) but we got the hinge re-engaged and then closed the window frame.  We took a few minutes to rest and chat and Chuck showed John (the father) his race car.   The heavy lifting was all done so John, John, and Randy took off, but before they did Linda gave John (the son) a gift for their new baby girl, Lucy Violet.

Linda and I put all the shelves and bins in the new refrigerator and then reattached the two doors.  That was a bit of extra work as it came with the hinges on the right side but we needed the door to open on the right side.  With the doors on we took a moment to consider our choice of size and color (black) and felt we had made the right decision.  We started to reassemble the old refrigerator but we were all hungry and decided to go to lunch first.  I started the bus and pulled it all the way into the shop so we could close up.  Chuck then drove us down the street to Panera for lunch.  We took our time and had a nice meal and a nice chat.

Back at the shop we decided to switch the buses around so Chuck would be free to leave.  He wanted a picture of the two buses together so I backed ours out of his shop, swung around to the passenger side, got parallel to his bus, and then backed up so the nose of our bus was about 10 feet behind the nose of his.  He and Linda then both took photos with their cell phones.  When the photo shoot was done I pulled forward to the left and then backed in parallel to the building about four feet from the curb.  That gave Chuck plenty of room to pull up next to me on my passenger side and then back around next to the front building and get lined up to pull straight into his bay just as I had done earlier.

Back in the shop Linda wiped out the inside of the old refrigerator and then we reattached the two doors.  As she cleaned each rack, shelf, and bin I placed it back into the refrigerator.  When it was fully reassembled we plugged it in.  It came on, ran for about 60 seconds and then shut off.  It obviously was not cold yet, and might have been cause for alarm if I had not dealt with this “problem” before.

I knew from prior experience that the defrost timer had probably disconnected the compressor and connected the evaporator defroster.  Chuck pulled out three of his lawn chairs and we sat around waiting for the refrigerator to restart.  The only thing missing was three cold beers.  We knew the unit still had power as the lights were working.  There was an outside chance that the overload protector (fuse?) might have blown, but I did not consider that to be likely.  Our patience was rewarded about 25 minutes later when the compressor came back on.  While we were waiting we gathered up our tools and various materials and loaded everything back into the Honda Element.

Chuck had a message from his wife, Barbara, with her ETA so we decided to settle back into the lawn chairs and kibbutz until Barb arrived.  She showed up a little while later and Chuck got out a fourth chair and we sat in the shop listening to the sound of the functioning refrigerator and debriefing the events of the day.  As a result of the window frame hinge coming loose I am now of the opinion that I did not need to remove the two stop blocks.  I suspect they are there to “stop” the hinge from coming apart and I should not have removed them.  Chuck is also thinking about replacing the refrigerator in their bus and is going to check with Prevost regarding these blocks.  As much as anything I was annoyed with myself for the amount of time I wasted removing these blocks but what is done is done and I now need to reinstall the one block that came off undamaged and get a replacement for the other one, even though I can only attach it with one machine screw.  Butch thinks he can make one for me, otherwise I will have to get one from Prevost.

Our local electrical utility, DTE Energy, will pick up used appliances.  In the case of a refrigerator it has to be plugged in and running, which I presume means it is functioning and cooling the interior.  If so, they will take it away and send us a check for $50.  From our end that’s a good deal as we don’t have to pay someone to haul it away.  Because of the R-12 Freon there are very few places that will deal with it.  My guess is that DTE has a sub-contractor who will recover, clean, and recycle the R-12, which is no longer being made and has become very expensive.  They may also recycle the copper tubing and electrical wire, and possibly the metal case and other materials.  Even with the labor to do this work the unit must be worth more than $50 to them.

We all needed to get some dinner so we wrapped up our visit and started up our bus.  I pulled out onto westbound Grand River Avenue followed by Linda in the car.  At Beck Road we turned north and then got on I-96 westbound.  The bus was at 3/8ths of a tank of fuel so I decided to stay on I-96 and go to the Mobil truck stop at M-52, a run of about 30 miles that would allow the engine and transmission to come up to normal operating temperature.  Linda exited at Latson Road and stopped at Meijer’s to do some grocery shopping.

The Mobil truck stop is run down with a very poor, pot-holed apron and parking area, but there are usually several tractor-trailers fueling here when we pull in as it is one of only two places that a semi can refuel between Detroit and Lansing.  There weren’t any trucks getting fuel when I pulled in but it was 7:30 PM on a Saturday evening and there were a half dozen tractor-trailers settled in the parking area for the night.  I poured two bottles of Stanadyne diesel fuel additive into the fuel tank followed by two ounces of Racor Biocide.  I then added 125 gallons of diesel fuel to the tank, which took about 11 minutes.  By the time I paid for the fuel and was ready to pull out it was 8 PM.

I called Linda to let her know I was on my way and then reset the trip odometer.  I drove east on I-96 for 10 miles to the M-59 / Burkhardt Road exit and got on M-59, which only goes east from there.  Eleven miles later I made the turn south onto N. Hacker Road and completed the drive to our house.  Linda heard me idling in the street, where I stopped to lift the tag axles before making the tight right turn into our pull-through driveway, and came out to help get me parked.  Once I was positioned correctly I put the tag axle back down, let the engine low idle for a minute to let the turbo spin down and let the heads cool off and the temperature to equalize, switched the Level Low system out of drive mode, and shut off the engine.  I shut off the air supply to the engine accessories, shut off the chassis batteries, connected the shore power cord, locked everything up, and went in for the evening.

It had been a long day and we were glad to have it behind us.  I had been anticipating the refrigerator exchange, with some dread, for well over a month.  The concern was that we would not be able to move the units out/in through the window frame, requiring us to remove and replace the lower passenger-side windshield, or that something would go wrong, like the hinge, and turn out to be an expensive and difficult problem to fix.  With each passing day it was also becoming a bottleneck in our remodeling project, at least psychologically if not physically.  But it was finally done and ended well.  We will plug in the new refrigerator tomorrow to make sure it works.  We tested it in Chuck’s shop when it was delivered so we expect it to work now.  There is a lot of work to do but now we can get on with it and I expect it to go well.

In spite of being tired we stayed up and watched the PBS broadcast of the Simon and Garfunkel reunion concert they did live in New York City’s Central Park 10 years after they split up as a duo.  Their music remains among my most favorite from my youth and it has lost nothing with the passing of many years.

 

2015/08/07 (F) Arrangements

We had our usual, but never boring, homemade granola with fresh blueberries for breakfast.  I brewed a pot of the Costa Rican half-caff coffee we bought yesterday without tasting it first.  We found it to be somewhat bitter, which is not our taste in coffee, so we probably will not buy more after this batch is gone.

We spent a good part of the morning researching cabinet pulls on the Cabinet Service Hardware (CSH) website.  We found a pull on the CSH website that appeared to be identical to the one from The Home Depot, which is a Rockefeller Antique Brass from Liberty Hardware.  The one from CSH was a Belwith Keeler HH.P135-AB for $2.47 each.  The one from The Home Depot was $2.48 plus tax but no S&H.  Since we have the one from THD in hand and like how it looks we will probably buy them locally.

Many of the drawers in the bus have the pulls attached to the walnut face and then the face attached to the front of the drawer box.  Thus, the only way to remove the pulls is to first unscrew the box from the face.  I took the face off of one drawer and installed the new pull.  It fit perfectly, confirming that the mounting hole spacing is 3″ center-to-center.   The one from THD comes with 1″ and 1.5″ #8-32 machine screws but it looks like we will need something shorter than 1″ for the framed drawers and shorter than 1.5″ for the solid drawers.  The cabinet doors have 3/4″ thick frames so the 1″ machine screws may work for those.  Thus we should be able to use some of the machine screws that come with the pulls from THD but will have to buy some as well.  The pulls from CSH do not come with screws so we would have to buy those anyway.

Linda left around noon to meet Diane in Livonia to see a movie (Ricki and the Flash) starring Meryl Streep, Kevin Kline, and Rick Springfield.  I went on an errand run while she was away.  At The Home Depot in Howell I found 10 packs of the drawer pull we like so the price came out to under $2 per pull compared to $2.48 when purchased individually.  We need 58 to replace all the ones in the coach plus at least four for the new desk drawers so I bought six 10-packs.  We have not decided if we will replace the single screw round pulls on the two TV cabinet doors with the double screw pulls.  If we do we will need a couple more pulls.  If not, we will need two round pulls in the same style and finish, which THD also carries.  I bought small packs of #8-32×3/4″ and #8-32×1-1/4″ lengths so I can figure out what lengths work best in each location.

Jarel called while at was THD.  The plans for the built-in sofa had arrived in today’s mail and he had a few questions.  We talked through the issues and came to the conclusion that it would be better for us to come down on Wednesday instead of Tuesday to pick up the desk.  That will give him time to cut the sofa pieces and do some minor assembly and finishing.  The plywood seat and side pieces need to be stained to resemble the walnut hardwood and a 3/4″x3/4″ piece of walnut hardwood needs to be attached to the front edge.  He also needs to cut the piece of walnut veneered plywood for the front and then spray everything with the same lacquer he has used on all of the walnut desk pieces.

As I was finishing up at THD I also got a call from Chuck letting me know that everything was on track for the refrigerator swap tomorrow.  My next stop was at the Howell Lowe’s for a 4′ x 4′ sheet of 3/4″ plywood but I did not like their selection any better than THD.  I ended up buying two quarter sheets (24″ x 48″) of birch plywood.  This plywood has a lot of thin layers, so it is very flat and dimensionally stable, with defect free surfaces that are sanded smooth and very clean edges.  These sheets will go on the bottom of the refrigerator alcove in the bus to elevate the new refrigerator above the new vinyl tile floor.

Back home I texted Josh at Coach Supply Direct, called Terry at A-1 Upholstery, and called Butch regarding the change in our visit date for next week.  Linda got home shortly thereafter and helped me reattach the edge trim to the two doors of the old refrigerator and load them into the back of my car.  We covered everything with blankets and then loaded all of the drawers, shelves, racks, and bins.  Once the old fridge is out of the bus we will clean it, reassemble it, plug it in, and make sure it is cooling.  We will then call DTE Energy to arrange pick up through their recycling program.

Loading pieces of the old refrigerator into the back of the Element to take to Chuck's shop.

Loading pieces of the old refrigerator into the back of the Element to take to Chuck’s shop.

Linda bought an Amy’s Roasted Vegetable Pizza while she was out and cooked it for dinner.  It is our favorite store bought pizza, and much better (for us) than what we can usually get at restaurants and pizzerias (with the exception of Satchel’s in Gainesville, Florida), but not as good as the pizza we had while Mara was here.  That pizza was memorable.

After dinner I got a shower and then worked on the design/drawings for the seat and back cushions for the built-in sofa for the bus.  I started editing blog posts for July but did feel like uploading them.  We went to bed earlier than usual as we had to up at 7 AM tomorrow to go to our weekly ham radio club breakfast.

 

2015/08/06 (R) Three Quarters Framed

As usual, we started the day with breakfast and then enjoyed our coffee while reading and writing.  Best Pest Control showed up mid-morning to apply the second treatment for hornets, wasps, etc. so we closed up all of the windows and doorwalls while they sprayed.

We located a Wayne-Dalton facility in Livonia so I called them.  As I suspected they were the factory distribution center and would not sell to us directly.  They did, however, give me the name of one of their customers, a business in Milford named The Door Doctor that had a retail store front.  I called them and they had a 12 foot length of the required D-channel bottom weather seal for our small (8′) garage door.  It turned out that they were not actually in downtown Milford but were more conveniently located near the Milford Road exit of I-96.  When the pest control guys were done and gone I drove over and bought the seal.

Back home Linda made quesadillas for lunch and set out some yummy black grapes.  We then made an errand run to Howell.  Our first stop was at Teeko’s Coffee and Tea where we ordered a pound each of fresh roasted Ethiopian Yirgacheffe half-caff and Costa Rican half-caff beans.  The Yirgacheffe is one of our favorites.  The Costa Rican is something new for us.

Our next stop was The Home Depot for a half sheet (4′ x 4′) of 3/4″ plywood.  They only had one type in a 4′ x 4′ size and I did not like it so we did not buy it.  They had nicer plywood in full sheets (4′ x 8′) but I did not need that much and did not want to fuss with something that size.  We did, however, find a drawer/cabinet pull that we liked and bought one to try out with our bus cabinets.  It’s a Rockefeller style from Liberty in an antique brass finish for a 3″ center-to-center hole spacing.  They also had a matching single screw knob in case we need it.

Our next stop was the Howell Art and Frame shop in downtown Howell to pick up three of our four pieces of artwork.  The owner, Rick, had ordered the fourth frame the wrong size and had to reorder it.  The three that were finished looked very nice and I would like to think that the artist, Ann Metzger, would have been pleased with our choices.  Ann was married to my mother’s cousin and took up painting as rehabilitation therapy for breast cancer surgery in her early 40’s.  She turned out to be quite good and was active in the St. Louis artist’s guild for many years.  We have collected many of her works over the last 44 years.

We stopped at Lowe’s to look at their drawer pulls but they did not have anything similar to the one we got at The Home Depot.  We stopped back at Teeko’s to pick up our coffee order and then headed home.

Back home we moved the paintings to the library and turned our attention to installing the seal on the 8 foot wide garage door.  With the door all the way up we were able to slide the old seal out towards the larger door.  I thought we could install the new one with the door in the same position without removing the track from the bottom of the door.  That was, indeed, the case but it did not go in easily.  I trimmed the ends and ran the door up and down a few times and made minor adjustments on each end until it worked properly.  We still need to redo the side and top seals for both doors.

I tried programming the garage door remote control in my car the day we installed the new opener on the small garage door but wasn’t able to.  At the suggestion of the woman at The Door Doctor, I Googled the model numbers of our various remotes and found the manuals.  I had forgotten that the four 3-button remotes we bought a couple of years ago had to be configured before they could be paired with the openers.  Once I knew how to do that I was able to program mine and Linda’s to work with both doors.  Each of our children also have one and I will have to re-program those the next time they are here.

I exchanged e-mails with Josh at Coach Supply Direct about picking up the extra fabric we ordered, perhaps next Tuesday.  I also e-mailed and texted with Jarel about picking up the desk pieces next Tuesday and possibly the pieces for the built-in sofa.  He did not, however, receive the mailing tube with the drawings and cut sheet today, so we will see if that works out.  I suggested he defer work on the pull-out pantry in favor of the sofa pieces as that will allow me to keep working while he is on vacation at the end of this month.  He still owes us a price estimate for the pantry but at this point it almost doesn’t matter as he will be the one building it regardless of the number.

I talked to Terry at A-1 Upholstery in Elkhart regarding the sofa cushions.  She and her mom, Lou, run the business.  I last talked to Terry in early June and she remembered the conversation.  I described once again what we were looking for and she gave me a rough estimate of the cost.  She said we could stop by Tuesday morning to drop off the fabric and discuss the job and thought they could have it finished by the end of August.  That would be great timing for us.  We are starting to feel like this whole project will come together nicely once we get the refrigerators swapped and can finely get back to work on the floor of the bus.

I installed the new Morgan M-302N I.C.E. style lightning arrestor and connected the radio and antenna cables.  I had a short QSO with Mike (W8XH) via the South Lyon 2m repeater and had no issues on transmit or receive.  I started working on a gallery post of 45 photos from the ARRL Field Day event at the end of June but only got half of it done before dinner.

Linda made a delicious zoodles dish for dinner.  Zoodles are zucchini noodles that she cuts with her SpiraLife slicer and uses in place of grain or rice pasta.  The dish had the usual garlic, onion, olive oil base but also had shallots, mushrooms, kale, and sun-dried tomatoes.  We had fresh watermelon later for dessert.

After dinner I finished the gallery post while monitoring the Novi and South Lyon repeaters.  I then had a long QSO with Mike (W8XH) and Steve (N8AR) that gave me a chance to test the M-302N lightning arrestor on both VHF and UHF at three different power levels.  We continued to have the minor problem with quick, apparently random, audio dropouts on our Yaesu FTM-400 dual band radios.  The apparent randomness has made it difficult to puzzle out what might be causing this and we all agreed that we need to set aside time to plan and execute a systematic test and record the results for analysis.

Butch called to chat about house (bus) battery cabling and other things.  I mentioned that we would be coming down on Tuesday and would try to arrange our timing so we can stop and visit over dinner.  We then watched The Princess Bride on DVD.  It’s our all-time favorite movie and I long ago lost count of how many times we have seen it.

 

2015/08/05 (W) No Mask Wednesday

Linda was up at 6 AM and left for the bakery around 6:20 AM, I think. I was more asleep than awake and did not get up until later. I wanted to do a load of laundry but needed powdered detergent which I did not have. I also needed to make a run to Lowe’s so I left to take care of my errands without making coffee or having breakfast.

I picked up a couple of 2x4s at Lowe’s that I will use to cut a pair of support arms for propping open the fixed window in the bus while we exchange the refrigerators. I was going to buy a 4’x4′ (half sheet) of plywood to cut for the base of the refrigerator alcove but did not care for the selection. I also did want to wrestle with the size and weight by myself. I will have to go back to The Home Depot with Linda to get what I need. I got my laundry supplies across the street at Meijer’s and headed home.

After unloading the 2x4s I thought I would program the remote control in my car for the new garage door opener. The procedure is very simple but much to my dismay the remote would not connect with the opener. The remote is a 3-button model made by Chamberlin, and both garage door openers are identical Chamberlin models. We have four of these 3-button remotes, one for me, one for Linda, and one for each of our children. We got the 3-button model because we have two overhead doors on our garage and plan (hope) to have a barn someday with an overhead door. All four of the 3-button remotes programmed to the large garage door without a problem and the new door opener came with a single button remote that works just fine, as did the large garage door opener. I won’t know if the problem is the opener or my remote until I can try programming Linda’s remote. If her remote will program then I know it’s my remote, but if it won’t program I still won’t know where the problem lies.

I had originally planned to mask off the interior of the bus today so I could start sanding the floor tomorrow but decided to put it off. Not only would the painter’s plastic be difficult to manage by myself, I realized that it did not make a lot of sense to tape it up in advance of doing the refrigerator swap. I was on the phone with Chuck arranging to bring our bus to his shop this weekend to take care of the refrigerators when our USPS carrier, Michelle, came to the door bearing gifts. Well, OK, they were packages, but I did not expect them until tomorrow so that made them more like gifts in my mind. One was from Amateur Electronics Supply (AES) and the other was from Morgan Manufacturing, so it was all ham radio stuff.

I went to my ham shack/office and mounted the control head for the Yaesu FTM-400 on the stand that just arrived from AES. I e-mailed Steve (N8AR) to arrange a time to test the lightning arrestor before installing it in our cable entry box. I then e-mailed Jarel to start trying to arrange a day next week to drive to his shop in Logansport, Indiana to pick up the custom walnut desk. Finally, I e-mailed Josh at Coach Supply Direct to make sure he was going to be around. I was checking out the TVFool.com website, which Steve recommended, when the art frame shop in Howell called to let us know that three of our four paintings were ready to pick up. They would have all been done but he ordered the forth frame the wrong size and had to reorder it. Linda then called to let me know she was on her way home from the bakery. So much communication, so little time.

When Linda got home we discussed going out to dinner and researched a new place that had opened in Howell. As usually happens, however, there is almost no place that serves anything we choose to eat and we ended up staying home. Linda had a couple of Boca burgers in the freezer and we had those with corn-on-the-cob and fresh fruit (peaches, nectarines, and strawberries). We eat better food, and in smaller quantities, when we dine at home.

After dinner I caught Steve (N8AR) on the radio and we agreed that I would bring the lightning arrestor over to his QTH at 8 PM. I had an e-mail related to the draft of the July issue of Bus Conversion Magazine and checked to make sure a correction had been made correctly.

At Steve’s house my lightning arrestor tested better than the previous one, and should work OK in my system, but it was very clear that there is something wrong with the design and/or manufacturing of these VHF/UHF I.C.E. units. We also came to the conclusion that the quality control testing the manufacturer was doing (if any) was inadequate to reveal the problem. I expect, however, that this one will work when I install it so if it is typical of their units most hams would not have a reason to suspect that it was flawed. Someone would have a problem with it, however, as it is clearly not usable for all frequencies from 40 MHz to 1 GHz as stated on the label. My unit has a 0.31 dB loss at 445 MHz (it should be 0.01) but has an 11.59 dB loss around 635 MHz, which is a huge factor of 16 times loos of signal, and the loss from 500 MHz to 1 GHz is unacceptably large making it useless in that range of frequencies.

Steve captured all of the data and e-mailed it to me. He then tested one of his Polyphaser lightning arrestors and sent me that data file. He also sent me the link to the VNWA software from SDR-Kits.com that I needed to work with the data file. We spent a few minutes talking about the problem we are having at home with our ham radio transmissions interfering with our OTA TV signals. He sent me a link to the free student version of the ELSIE (“L”,”C”) filter design software.

I left about 9:45 PM and called my friend, John Rauch, to see if Saturday noon would work for him in terms of our refrigerator swap. He said it would and that he would check with his son (also John) to see if he could/would also help. I will let Chuck know tomorrow that it looks like Saturday is a “go.”

Linda was asleep by the time I got home so I worked in my office until after midnight. I captured the data attached to the e-mails from Steve and then downloaded and installed both the VNWA and the ELSIE software. I then uploaded my personal blog posts for June 28, 29, and 30. I logged in to the FMCA Freethinkers website, the FMCA GLCC website, and the SLAARC website and installed updates for the themes and numerous plug-ins. With that I came back upstairs and worked on this post in the living room so as not to disturb Linda and finally went to bed around 1 AM.

 

2015/08/04 (T) Back to Busics

The weather finally turned cooler yesterday and the overnight lows dropped into the upper 50’s; perfect sleeping weather.  We had the house open all day and left windows open overnight.

After breakfast and coffee we worked in the bus for the rest of the morning.  I wanted to clean out all the remaining items from the drawers and cabinets before we start sanding the residual thinset and mastic.  Our first task was to get the refrigerator out of the way.  We laid it down on its face with cardboard under it and slid it forward and over to the passenger side behind the co-pilot seat.

We surveyed all of the storage areas and decided it would be easiest to remove all of the drawers from their slides with the stuff still in them.  The drawer boxes release from the two side-mounted slides at the front via a plastic clip.  The back edge of the part of the slide attached to the box then slides out from under a small tang, allowing the drawer to be lifted out.  An added benefit to removing the drawers is that it will be easier both to clean them and clean the face frames on the built-in cabinetry.

Linda decided to go through all of the stuff as it came into the house, sorting it initially according to whether we should keep it or and throw it away.  Of the things she thought we should keep the next step was to clean them if needed, or queue them up for cleaning.  That included almost everything related to the kitchen.  She reorganized the stuff that was already in the small bedroom, putting cardboard boxes in the recycle pile while I took some ham radio related stuff down to my office.

Linda emptying the inside of the bus.

Linda emptying the inside of the bus.

By noon we had the kitchen and part of the bathroom cleaned out.  I decided to take a break from bus work and install the new bottom weather seals on the garage doors.  I unscrewed the mounting track from the bottom of the 16 foot wide door and removed it.  It had years of accumulated dirt in it so I cleaned it out.  With Linda’s help we got the new seal installed, using soapy water as a lubricant, and reattached the track to the bottom of the door.

Our luck did not hold up with the 8 foot wide door.  Both doors are Wayne Dalton products but the 8 footer is not as thick.  The bottom track for the weather seal is only about an inch wide and the replacement seal, which is designed for a “T” channel would not fit.  Closer inspection suggested that the proper seal would have a cylindrical edge rather than a “T.”  We checked online and found a supplier through Amazon but held off ordering until we had a chance to check for local sources.

We had lunch, after which I went to The Home Depot to see if they had any garage door seals that were different from the one’s at Lowe’s.  They did not.  There is a branch of our bank adjacent to The Home Depot so I stopped there and then headed to Lowe’s where I returned the weather seal for the 8′ door.  I then bought a 400 foot long roll of 9 foot wide 0.31 mil painter’s plastic and four roles of 2″ painter’s tape.  We will use this to mask off the cabinetry before we start sanding the floor or taking on other parts of the interior remodeling project that might affect the woodwork or furniture.

Back home I continued emptying out the house portion of the bus.  (The basement bays are a whole other story.)  In order to remove one of the last three drawers in the bedroom we needed to remove the bed platform.  It is 3/4″ cabinet grade plywood sized to support a queen size mattress, definitely a two-person job.  It is hinged about 18″ from the head end, so we folded that piece over and secured it on both edges with tape, shortening the total length by that much.  It was still heavy and very awkward to handle, especially getting it through the cockpit and down the entrance stairs, but we managed to get it out.  I used a hand truck to move it to the garage for safe storage.  Linda commented that perhaps we should cut it down and switch to a full size mattress.  I think that is an idea worth considering as it would give use more aisle space.

The storage base for the bed with the plywood platform removed.

The storage base for the bed with the plywood platform removed.

The plywood platform is 80″ L by 58″ W so even after removing the 18” piece at the head end is 62” x 58”.  That means it was not cut from a 4’ x 8’ sheet of plywood and would be almost impossible to replicate.  Our mattress is approximately 78″ L by 60″ W whereas the foundation box (storage compartment) is 72″ L by 43″ W.  Our full size mattress in the middle bedroom is 72″ L by 52″ W.  Cutting the plywood platform down to full size (or building a new one) would gain us 8″ of isle space at the foot of the bed and 3″ on each side.  That may not sound like much, and would be irrelevant in most bedrooms, but it would be a significant difference in the aft cabin of our land yacht.  If we do this I would keep/store the existing plywood and build a replacement.

With the bed platform out of the bus I was able to remove the last three drawers across the back.  The one farthest to the driver side, in particular, could not be removed with the platform in place.  Another reason for building a new bed platform is that I can hinge it closer to the head end and use longer gas springs.  This would allow it to open far enough to provide easier access to things stored under the bed and be able to install and remove the three drawers whenever needed.

Linda heated up some frozen breaded mock fish fillets for dinner.  She made fresh vegan tartar sauce to go with them, boiled some corn-on-the-cob, and roasted some potatoes in the oven.  It was a simple but very satisfying meal.  After dinner I uploaded more blog posts, getting two of the three that cover the ARRL Field Day event done.  That means I am almost through the month of June!

 

2015/08/03 (M) Happy 37

Today is our son’s 37th birthday anniversary.  Happy birthday Brendan.  Linda sent him a happy birthday text and his reply confirmed that they are at Tahquamenon Falls in Michigan’s Upper Peninsula.

My main task today was to finish the design of the built-in sofa for the bus and get the drawings in the mail to Jarel Beatty, the cabinet maker in Logansport, Indiana.  I dovetailed that work with breakfast, lunch, and a long chat with Pat Lintner from our FMCA Great Lakes Converted Coaches (GLCC) chapter, but by 2 PM the two 17″ x 22″ sheets were ready.

I was not satisfied with the quality of the copies I got from The FedEx Office store in Brighton so I drove to the store in Novi where their large sheet scanner/printer does a really nice job.  Copies in hand I drove to the post office in Brighton, bought a Ready Post mailing tube, addressed it, put the copies inside, and sent it on its way.  Back home I sent Jarel an e-mail letting him know the sofa drawings were on their way and explaining them a bit.  I then settled in to continue uploading blog posts to our website.

Later in the evening I got a text message from Jarel with three more photos of the custom walnut desk.  He had sprayed all of the pieces and was letting them dry.  He planned to work on something else tomorrow but thought he would have the drawer slides and drawers installed by the end of the week.  He will probably start on the pull-out pantry but wasn’t sure he would get it done before he leaves for a vacation trip on the 21st.  It is unlikely that the built-in sofa pieces will be done by then and the HVAC chase cover needs to wait until after the desk is installed in order to get a final, accurate measurement for its length.

I will probably drive down and get the various desk pieces from him before he goes on vacation so I can install them as soon as the new floor is installed.  I have to install the two fan-coil heat exchangers in the bases and redo the hoses before I can put the pedestals in place so it will be easier for me to do this at home.  As part of the same trip I will stop at Coach Supply Direct in Edwardsburg, Michigan and pick up the fabric we ordered for sofa cushions.  If we decide to use A-1 Upholstery in Elkhart I will drop the fabric off there along with drawings of the cushions we need made.

For my evening relaxation I read a little more of “Number Theory and Its History” by Oystein Ore and then went to bed.

 

2015/08/02 (N) No Swap Sunday

The forecast for today was for warm, humid weather so we closed up the house and turned on the air-conditioners as soon as we got up.  We left around 9 AM for the Howell Farmers Market so I did not make coffee and we did not have breakfast.  At the market Linda bought a nice assortment of fresh vegetables.  I bought a bag of Kenya AA coffee beans from Teeko’s and some apricot and raspberry Rohlicky from the Czech Bakery.  It turns out they are not vegan so I won’t buy them again.

We decided to see if John and Diane were available for dinner.  We had no sooner made these arrangements when I got a text message from Chuck indicating that the coast was clear at his shop in Novi and we were good to go on the refrigerator swap.  I talked to him shortly thereafter and indicated that we had assumed it would not be today so I had not yet cut the support 2x4s or found the additional help that we would need and, in light of that, had made other plans.  That was fine with him and we agreed to aim for next weekend.

Linda surveyed her inventory of ingredients and decided that the warm Farro with dried cranberries and nuts would be a good dish to have Diane help make.  Diane retired at the end of the school year in June and had asked Linda if she would show her some of the ingredients and prep/cooking methods she uses.  Linda likes working with friends in the kitchen, sharing what she has learned and learning new things herself in the process.  Diane is her longest term, non-family friend.  As an English teacher she had lessons to prepare and papers to grade almost every evening.  As a result John, who has worked most of his adult life as a framing carpenter, took care of preparing their evening meals.  Now that Diane is free of her teaching obligations she would like to learn more about cooking.

Linda wanted some non-dairy ice cream for dessert so I was sent to get it.  I went to the Home Depot in Brighton first where I bought some thin (1/8th inch thick) rubber sheet material, a small tool pouch, and 2-person forearm lift strap.  The rubber material will be for the edges of the plywood in the new built-in sofa, cushioning the seat when it is closed.  The tool pouch is for working on the tower (my carpenter’s tool belt is too big) and the lift strap is to help with the refrigerators and anything else heavy we might need to move.

The only place within a seven mile radius of our house that consistently has the non-diary “ice cream” we like is the Kroger on M-59 at Old US-23, so that’s where I headed next.  In addition to the Coconut Bliss they had a cashew milk based product so I bought some of each.  I bought vanilla and salted caramel in the CB brand and snickerdoodle in the cashew product.  By the time I got home I only had a couple of hours left before John and Diane were due to arrive so I worked in my office and uploaded blog posts for June 16 – 20.

John and Diane arrived right on time at 4 PM.  I opened our bottle of Viva La Roja from Heart of the Desert Winery in Alamogordo, New Mexico and we settled in to easy conversation.  I found this red table wine particularly to my liking; very smooth with a hint of sweetness and no tannin.

Linda and Diane eventually started preparing dinner.  John and took that as an opportunity to go look at the bus project.  The ladies made a mixed greens salad with dried cranberries and other add-ins and put out a choice of dressings and sliced a loaf of Italian bread that they brought, along with a bottle of Pinot Grigio that we opened to have with the meal. The main dish was Farro with dried cranberries, almonds, onions, garlic, and kale.  It was all very tasty and well received.

By the end of the meal it had cooled off enough to sit on the deck comfortably.  Linda served the cashew milk snickerdoodle non-dairy ice cream with fresh sliced strawberries and it was very good.  I showed them what we had done with antennas on the tower and the cable entrance box and then we went back inside.  John still works full-time so they left around 9 PM as it takes at least 30 minutes to get back to their house in Farmington Hills which is about a mile from our old house.