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2015/05/16 (S) Trucks and Buses

To paraphrase, “If it’s Saturday we must be in South Lyon” and that was, indeed, the case.  Most of the regulars were missing from our weekly breakfast gathering of the South Lyon Area Amateur Radio Club (SLAARC), but six of us showed up and had a great conversation.  By the time we headed towards home it was starting to rain lightly.

We stopped at Brighton Honda to get some information on the Honda Ridgeline pickup truck.  The salesman was very nice, but unfortunately Honda has stopped making the Ridgeline.  They are reintroducing it in the fall of 2016, but we will likely make a decision about a new car/truck sooner than that.  There are still a few in stock around the country but we already have an orphaned Honda Element.  We like the car, but would be happier if they were still being made.  In this case, however, it was a moot point as the Ridgeline is not towable four wheels down.

We drove next door to Brighton Ford to look at F-150 pickup trucks.  We were assisted by Frank Stapleton and he was easy to work with.  He insisted that we meet his new car sales manager, Eric Wilkinson, before we left.  We felt that was unnecessary at this stage in the process, but he also seemed like a nice enough guy.  The entry level XL 2-door may be reasonably priced (not really, but what car is?), but the slightly nicer XLT 4-door short bed with 4-wheel drive, towing package, and off-road package looks like it would price out at $45,000 give or take three grand.  Without X -Plan pricing that is simply not going to happen, and even with X-Plan pricing it is not a sure thing.  Frank really wanted us to test drive one but given the rainy weather we were not in the humor to do that today.

The F-150 is a nice truck, nicer in fact than many cars, and perhaps nicer than a pickup truck needs to be or should be.  On the plus side it certainly has ground clearance, but on the negative side (for us) it is also BIG.  The back seat room in the four door body style is cavernous, made larger by fold up seats, and that would be very useful for us when traveling in the bus.  Between the back seat and the bed we could store a LOT of stuff.  It has well-placed handles by all four doors, and it is a god thing as we both needed them, along with the running boards, to get in and out.  There are several engine options including the 2.7 L and 3.5 L Eco-Boost models, both of which feature twin turbochargers.  These are high-tech engines, with incredible power and torque and decent fuel economy. I liked the sound of that, but unfortunately that technology comes at a significant price premium.  Interestingly, Ford is using an aluminum body and the truck weighs in at about 4,700 pounds.  Our Honda Element weighs over 4,000 pounds and it is not nearly as big as the F-150.  How well the aluminum will hold up is unknown.

We were almost home when we decided to keep driving and visit LaFontaine Nissan.  While not as convenient as the Brighton dealerships, it is only 15 miles from our house, 13 of those headed east on M-59.  Linda checked their hours on her phone and they were open until 4 PM.  The purpose of our visit was to look at the Nissan Frontier pickup truck and the Nissan Xterra SUV, both of which Edmonds.com suggested were viable off-road alternatives to a Jeep Wrangler while Consumer Reports indicated they were more reliable and more practical than a Jeep Wrangler.  Bobby Lundwall, the Commercial Manager, assisted us and we met the General Sales Manager, Don Poley, before we left.  Bobby was very helpful and brought a Frontier and Xterra around front for us to see.  Again, we were not interested in test driving one at this stage, especially in the rain.

The Nissan Frontier pickup has an available 4-door, 4-wheel drive, short bed model.  It is considered a mid-size truck and is noticeably smaller than a Ford F-150 in every way.  The Pro-4X off-road version has 10.1 inches of ground clearance at the differential, which should be adequate for our needs.  It has a transfer case but is only towable four wheels down with the 6-speed manual transmission.  We looked at the Xterra but found it harder to get in and out of, especially the back seat.  It is taller than the Frontier and after due consideration we agreed that we were not really in the market for an SUV.

The Frontier does not have the bewildering array of options that the F-150 has and would be more suitable for the 95% of our driving that is on local paved and dirt roads.  It would be perfectly adequate for hauling materials from Lowe’s to the house and has an available tent option for camping.  We presume that aftermarket bed covers, canopies, and even small truck campers are available but we would check on that before buying one.  Ditto for Blue Ox base plates and the ability to install an SMI Air Force One auxiliary braking system.

We did not test drive one, but it was easy to get in and out of, and comfortable to sit in, at least in the front seats.  It weighs about 4,500 pounds, basically that same as the much larger F-150.  The only negatives at this point are the manual transmission and lack of choice on interior fabric; the Pro-4X only comes with a charcoal interior, either cloth or leather.  The bottom line was that it is probably a better fit for us than a Jeep Wrangler or a Ford F-150 and could be acquired for under $35,000 equipped the way we want it.  Nissan also has zero percent financing available at the monument, although that is often in place of other incentives.  The fact that it requires a manual transmission to be towed four wheels down, however, probably knocks it out of contention.

Storage compartment under the lift-up bed platform.  The two boxes concealed and protectd 4" flexible HVAC ducts.

Storage compartment under the lift-up bed platform. The two boxes concealed and protectd 4″ flexible HVAC ducts.

Once we got home we had a light lunch.  I then changed into my work clothes and got back to work deconstructing the inside of our motorcoach.  (I like the term deconstructing as I think it is more descriptive of what I am doing that demolishing or even disassembling.)  My goal for today was to finish removing all of the carpet and all of the carpet tack strips.  I accomplished all of that except for a piece of carpet on the wall behind the driver’s seat and a piece on the front wall of the entry stairwell.  My first task, however, was to cut a short slot in the 3/8″ plywood filler that was under the dinette in order to free an AC electrical cable that ran through it and then through the floor.

Getting the carpet off of the sides of the bed platform was interesting.  There was a piece of wood trim installed along the top edge of the side of the bed base facing the front of the bus and just under the plywood bed platform.  The trim strip is rabbited on the underside and conceals a 12VDC strip light that is tied in with toekick lights in the bathroom and the floor lights in the hallway.  The power for the lights comes from inside the bed base through a small hole in the plywood and carpet.  The trim strip also appeared to be installed over the carpet and needed to be removed to get the carpet loose along the top.

Under-bed storage compartment with bot HVAC ducts uncovered.

Under-bed storage compartment with bot HVAC ducts uncovered.

There was also an adjustable HVAC louver on each side of the bed.  The louvers were installed from the outside and had flexible heater ducts slipped over them on the inside and secured with screws.  The flexible ducts were in the storage area under the bed and were covered by wood boxes to protect them.  The boxes, in turn, were carpeted to match the rest of the storage compartment.  To disconnect the wiring for the strip light and remove the boxes I had to first empty out all of the stuff stored under the bed so I could get in there to work.  The bed platform is hinged about one foot from the head end and the foot end lifts up, supported by two gas struts, so there was plenty of room to work once I emptied it out.

I have disassembled enough of the bus at this point to have some idea of how the conversion was built.  The cover “boxes” for the flexible ducts were actually half-boxes with a long side and top and one small end.  They were installed into a corner using a cleat screwed to the floor that the bottom edge of the long side was then screwed into.  There was a similar arrangement to catch the free edge of the top and it was screwed to the inside wall of the platform base.  All of these screws were put in through the carpet that covered the boxes and were essentially invisible so I had to find the screw heads by touch and back them out.

The area just forward of the bed base with the bed platform raised and facing the driver side of the bus.

The area just forward of the bed base with the bed platform raised and facing the driver side of the bus.

Once I got the protective boxes loose I discovered that the floor and wall were also carpeted.  There was a small bump out in each rear corner that served as wiring chases for AC electrical outlets on each side of the bed, and these bump outs were carpeted.  It seemed clear to me that the HVAC ducts, which are part of the OTR HVAC system, may have originally been installed directly into the HVAC chase outside the bed base and later repositioned to the sides of the bed thus requiring the louvers, flexible ducts, and cover boxes.  They also greatly reduced the available storage space under the bed.

The OTR HVAC chase runs along the floor-wall junctions on both sides of the bus for most of the length of the coach and a 12″ section of it is accessible on either side of the bed.  Removing the two flexible ducts, sealing up the openings, and installing the louvers outside the bed platform will free up additional storage space under the bed which is a good thing as we can always use for storage space.  That’s a nice bonus but adds some additional work to the remodeling project.  Such is the nature of remodeling; you never really know what you have until you have completed the deconstruction phase.

The aft side of the bed base.  There is not a lot of room to work in here so I will remove the bed platform when I install the new tile floor.  I plan to use the same tile on the sides of the bed base.

The aft side of the bed base. There is not a lot of room to work in here so I will remove the bed platform when I install the new tile floor. I plan to use the same tile on the sides of the bed base.

It was overcast all day with humidity near 100% and rained off and on into the evening.  It was also warm so I kept opening the roof vents and running the fans to make it more comfortable in the coach, but every time I did it started raining shortly thereafter.  When I was done working on the bus for the day I moved the ten concrete blocks that had been supporting the propane tank for the whole house generator and pulled up the utility marker flags for the underground gas line to our meter.  Keith will be here to cut the grass this coming week and I want him to be able mow these areas.

Linda spent the afternoon thoroughly cleaning the kitchen.  She also prepared a sugar-water solution, filled the hummingbird feeder we bought at Lowe’s the other day, and hung it off the railing of our rear deck.  A hummingbird found it almost immediately which was very cool.  For dinner Linda made pan-grilled tofu slices with caramelized onions and sweet BBQ sauce served on tortillas.  She also sautéed fresh broccoli and sliced up some fresh strawberries and pineapple.

After dinner Linda went to the Edmonds.com website to see if she could get a better feel for dealer cost and Fair Market Value for the Ford F-150 and Nissan Frontier.  While she was at it she looked up the Chevy Colorado (GMC Canyon), and Toyota Tacoma.  The Chevy Colorado was Motor Trend Magazine’s 2015 Truck of the Year.  Both the Colorad0/Canyon and Tacoma are mid-sized pickup trucks.  Toyota’s full-size pickup is the Tundra.

Brendan called while we out to see if Linda could sit with Madeline tomorrow night while he and Shawna had dinner with their friend Jorge.  Depending how the day goes tomorrow I may go to Ann Arbor with her.  We had two episodes of Sherlock left to watch and the DVDs have to go back to the library on Monday, so we watched both of them this evening.  It was a double feature so I made popcorn in-between episodes.

 

2014/09/05 (F) WordPress 4.0

We awoke to temperatures in the low 70’s this morning and by noon it was forecast to be 85 degrees F with rapidly rising humidity.  We turned our A-C on yesterday and left in on overnight and through the day today.

WordPress 4.0 was released yesterday and just before midnight I updated the four websites I manage, including this one.  I was looking forward to working with the new version today, but first things first.  Darryll called at 8:15 AM to make sure it was OK to come over.  We finished breakfast and then opened the garage and moved a few things that might be in his way. Although we would have liked to continue working in the garage during the morning, before it got really hot and humid, we were glad to have Darryll here working on the HVAC installation.

Instead of working on organizing the garage Linda worked at her desk and baked a loaf of bread while I assisted Darryll.  He wired up the library thermostat and showed me how the wires were connected.  He installed the return air grill, which required some minor drywall trimming, and installed a 6″ combustion air duct in the ceiling of the utility closet.  The duct had a screen on one end with a hood, like a dryer vent, and was open on the other end.  He installed it from the attic side with the hood in the attic and the open end sticking down through the ceiling into the closet.  I may decide to caulk or apply drywall compound to fill that gap between the duct and the hole Darryll made in the ceiling.

Darryll’s main focus, however, was hooking up the four pieces of duct, two rigid and two flexible, that will carry conditioned air into the library and installing the two ceiling registers.  That involved working in the attic which was very hot.  The flexible duct for the two ceiling registers was the same kind of product that was used in the main house; a pre-insulated flexible accordion tubing with an 8″ inside diameter that comes in 25′ lengths compressed to about 3′ for shipping.  To feed the two registers on the lower part of the west wall of the library he cut lengths of 8″ diameter (circular cross section) metal duct and assembled them.  He attached them to the supply air duct (plenum) with flange connectors.  He then slide insulation blankets (tubes) around them and connected the bottom ends of the duct into the back of the register ducts using several elbows to bring the duct around and close to the wall.  Finally, he slid the insulation down and secured it.

While Darryll was doing all of that I finished connecting the AC power to the condenser/compressor. That involved the following:

  • removing the terminal cover panel from the inside of the fused disconnect box
  • knocking out access holes on the right side and bottom
  • mounting the fused disconnect box to the side if the house
  • cutting a piece of 3/4″ plastic conduit for the cable from the soffit to the box
  • running the NM cable through the conduit
  • installing a watertight 90 degree elbow into the conduit
  • attaching the elbow to the side of the box
  • cutting, stripping, and connecting the line wires
  • cutting the plastic armor on the hookup cable to the right length
  • installing a straight screw-in watertight connector on the box end of the armor
  • installing a screw-in 90 degree elbow watertight connector on the condenser end
  • cutting, stripping, and connecting the load wires in the box
  • cutting, stripping, and connecting the load wires in the compressor.

I had Darryll check my work and then installed the fuses in the pull-out disconnect but was not able to get it to plug all the way in.  Darryll bent the blades slightly and got it to seat fully.  (I need to get two different fuses.  All he had were 30A fuses but 20A would be sufficient.  Also, the fuses he had in his truck were notched on one end.  I think fuses with full barrels on both ends would be better as they would have more contact surface than the notched ones.)  I reinstalled the terminal cover panel and closed the box.  I then re-installed the cover panel on the A-C compressor that Darryll had removed earlier.

With the power connected and most of the ducts run, we turned on the 120VAC/15A circuit breaker (for the unit in the utility closet) and the 240VAC/20A circuit breaker (for the compressor/condenser).  Darryll turned the thermostat mode switch to “cool” and the fan switch to auto and the A-C came to life.  Hooray!  I love it when that happens.

While Darryll finished installing the ducts and the registers I connected and mounted the thermostat for the garage furnace and then connected the wires on the other end of the cable to the terminals on the back of the unit according to Darryll’s instructions.  I removed the end panel from the Reznor ceiling-mounted garage furnace, removed the documentation packet from the inside, checked that the gas valve was in the “on” position, and put the end panel back on.  I also removed the protective plastic film from the bottom of the unit.

Darryll gathered up his tools, extra parts, and unused materials and loaded them in his truck. He then pressurized his portable air compressor and used it to pressurize the black iron gas pipe.  It has not been holding pressure, so he pumped it up to 15 PSI and we went in search of leaks with a spray bottle of soapy water.  We used my inspection mirror to see behind and under connections and found three leaks.  One was in a 2″ pipe fitting behind the garage, one was in a 2″ pipe fitting near the end of the run by the generator, and one was at an elbow in the 1/2″ pipe where it exits the utility closet on its way to the garage furnace.

Darryll was checking air temperature readings at the registers and in the main plenum of the library HVAC unit.  The library was 89 degrees F when he first turned the A-C on, and the attic was a lot hotter than that.  He connected his gauges to the compressor/condenser and said the readings were close enough to correct that he did not want to add or remove any refrigerant until the room had cooled down and stabilized at the requested temperature.

I was hoping he would get the job finished today but he needed some equipment, which he did not have with him, to work on the iron pipe and he was obviously tired from a long day working in the high heat and humidity.  He may be back tomorrow; if not, Monday or Tuesday. Whenever he returns, I have complete confidence that he will get it done before the gas meter is hung and that it will all work correctly for many years with very little attention other than changing a filter once or twice a year.

We deferred lunch until Darryll left.  We had chickpea salad on a slice of the bread Linda had baked earlier, corn-on-the-cob, and the last of some fresh pineapple.  Nothing says “summer” like organic, non-GMO corn-on-the-cob.

After lunch I called Bratcher Electric to check on the status of the estimate/quote that Mike was putting together to service our generator, convert it to natural gas, and run a 100A Service Entrance Cable from the transfer switch to the garage panel, converting it from a sub-panel to a main panel.  Karen said they have been really busy but he would work on it over the weekend.

I also called 1-800-Pack-Rat to arrange pickup of the storage container on Friday September 12th.  Steven was not able to schedule the pick-up during the call and said he would contact the local office and get back to me.  I made it clear that we did not want to roll over into another billing cycle and I was calling one week ahead of time as we had been instructed.  He assured me that it would not be a problem.  About an hour later we got a return call and follow up e-mail confirming pickup for Friday, September 12.

Late afternoon I checked on the library A-C to make sure it was not freezing up.  Everything looked OK.  The thermostat was set to 76 degrees F and the temperature was down to 77, so I bumped the setting up to 78 to let it cycle off and on.  Although Darryll did all of the heavy lifting on this project (literally) I spent my fair share of time in the attic on warm days installing the pull-down folding ladder and working on electrical wiring and attic lights.  It was very gratifying to see that all of this work—his, mine, and Linda’s—finally result in something that operated correctly.

We were relaxing and reading when severe weather watches and warnings for our area started arriving on our iPads.  Naturally we went outside to see what was going on.  We were both born and raised in the Midwest, the St. Louis, Missouri area, to be exact, and as kids in the 1950’s, threatening weather was a form of summertime entertainment.  Not that we were stupid; we learned from the adults around us when the show was over and it was time to head to the basement.  When I was about 5 years old we lost a plum tree in our backyard to a close encounter with a tornado.

The gathering storm.  The clouds were very dramatic in all directions.

The gathering storm. The clouds were very dramatic in all directions.

The clouds were very dramatic but eventually gave way to a formless mass of gray with swirling winds and a few raindrops.  We checked the Weather Channel app and the Weather Underground Wundermap app on our iPads.  The radar returns showed that we were likely in for some rain, and we got some, but as often happens the worst of it passed north and south of us.  The rain we did get was very welcomed.  We had heavy rain on Monday (Labor Day), Keith mowed the grass on Tuesday, I spread grass seed around on Tuesday and Wednesday, and a flock of six wild turkeys feasted on the grass seed on Wednesday and Thursday. We needed a nice light rain to help the seeds germinate and take root rather than be eaten or washed away in a thunderstorm.

Storm clouds looking east.

Storm clouds looking east.

Around 7:30 PM our power flickered several times and we received e-mail messages from our generator letting us know that utility power had been lost and then quickly regained.  We decided to check the Kohler OnCue software to see what the generator was doing.  We thought sure we had installed the software on Linda’s computer, so we could monitor it from her desk in the kitchen/dining area, but it wasn’t there.  After much searching and head scratching we checked my old laptop and there it was!  When we thought about it we realized that the generator had been installed about a week before Linda started configuring her new Samsung laptop, so there was no way we had put the software on her machine.  We’ve been very, very busy the last 20 months, so it was not surprising to us that we had forgotten the exact sequence of events.

20140905-08295

Approaching from the southwest the clouds got more ominous.

The severe warnings expired at 8 PM and the severe watches at 9 PM, but that did not mean the rain was done.  A big fetch of moisture was located south of Chicago, Illinois and moving through southwest Michigan in our general direction.  The rain was forecast to continue into the early hours of tomorrow but be done before sunrise.  When the rains finally came it rained hard for a while.  Tomorrow is forecast to be a perfect Michigan day and I plan to buy another bag of grass seed to spot seed the areas that got washed away, again.