Tag Archives: steel entrance door

2014/0729 (T) Utility Closet

It was in the mid-40’s when we got up this morning so Linda made oatmeal with walnuts, dates, raisins, cinnamon, and a little brown sugar.  It was a hardy and satisfying breakfast on a chilly morning.  I checked in with some of the blogs I follow using Feedly on my iPad and then, as we were getting ready to work, Steve showed up with four workers (Kyle, Tommy, Spencer, and Mark).  Steve did not stay and work today but Mark operated the excavator and the guys got a lot done.  By the end of the day we were finally able to see how it was all going to come together.

Our focus today was the utility closet in the garage.  Much of what we did required two people, and we made a long day of it.  We finished framing the west wall, stood it up, got it into position, plumbed it, and secured it.  We then framed the south wall with the rough opening for the door.

The installation of the door was challenging.  All the framing was plumb in two directions but our first attempt at installing it resulted in the bottom latch side not closing by almost an inch when the top latch side was seated correctly.  Everything was plumb on both jambs, the door was level and plumb, but something was obviously wrong.

As we started to break for lunch I got a call from Darryll.  He was wondering if we could run the 2” iron gas pipe through the attic from the east end of house to the west side of the garage.  I told him I would check the access and call him back.  While he was on the phone I got clarification on the size and location of the HVAC unit and the ducts for the conditioned air supply and return.  As a result I will have to move a duplex outlet I installed the other day, run a new/longer wire up the sub-panel, put insulation into the lower half of the wall cavities, and install/finish a piece of drywall.

We spent the afternoon trying to figure out what was wrong with the door installation and fix it.  Everything was plumb and we thought everything was square.  It turned out that the two ends of the wall were out of alignment which was forcing the bottom of the door out.  (The inside angle between the west wall and the south wall was less than 90 degrees.)  Once we realized what was wrong we were able to fix it.

We had a green salad and Amy’s roasted vegetable pizza for supper at 6:30 PM.  After relaxing for a while on the deck with a glass of Leelanau Cellars Summer Sunset wine I secured the plywood platform to the base with screws and then caulked the two edges where it met the back and right side walls.

We drove to Lowe’s at 8 PM to get a box of steel cut masonry nails.  I need two or three to secure the free end of the bottom plate of the west wall.  While we were there I got a set of new blades for the Milwaukee Sawzall reciprocating saw but forgot to buy more shims.  We always like to leave a reason for a return trip to the home supply stores.

 

2014/07/26 (S) Climbing Ladders

We did not go to our usual ham radio breakfast in South Lyon today so I could get an earlier start on the construction work in the garage.  Before I even got started I got sidetracked by a small rain gutter project which led to further gutter projects.

I bought a downspout elbow yesterday and wanted to get it installed before the next rains, which are forecast for tomorrow at 20% in the early morning riding steadily to 90% by 6 PM.  The elbow is a replacement for a short straight downspout section that feeds water from the end of one gutter into a slightly lower gutter that is perpendicular to the first.  The second gutter has the main downspout at one end.  Rather than dumping water straight down into the lower gutter, the elbow will direct it towards the lower gutter drain hole and away from the house.  A picture would make this much clearer, but I did not take one.

While I was installing the elbow I noticed that both gutters had a lot of “stuff” in them and the wire mesh drain hole grates were mostly clogged.  I cleaned all of the gutters last year, although I do not remember exactly when.  I expect a certain amount of organic material to accumulate in the gutters—the house is surrounded by trees after all—but I was surprised by the amount of granular material that had washed off of the shingles.  There was a lot of granular material last year, which I assumed had taken many seasons to accumulate, and I had flushed all of it out of the gutters with a hose.

The guy who inspected the house when we bought it said the roof was “serviceable” without being much more specific.  I suspect it is approaching the end of its useful life, but is not a project we can take on this year.  We have a ranch house with a low pitched roof, probably not more than 4-in-12.  It would take me several weeks to roof it myself, but it’s something I am (still) capable of doing.  Perhaps next summer, after we build the barn.

Given the condition of these two gutters I decided to check/clean all of them.  In the process I found that the gutter on the front of the house had three mounting screws loose at the west end.  I tightened them up, completing my unplanned roof tasks for the day.

There are several interesting things about “small construction projects.”  One is that they seem small because you can conceptualize the outcome and visualize all of the major steps quickly and easily.  Another is that you assume they aren’t going to cost very much; they are, after all, small projects.  Having been educated and worked as an engineer at one point in my life I tend to design things rather than jump right into the building phase.  The design phase is where I usually get my first reality check as I start to consider all of the details of the project that I was not able to quickly and easily visualize.  The next reality check comes when I am finally ready to build, which means cutting and fastening wood, only to realize that I have many days of other tasks I must complete first.  The tricky part of construction is that stuff has to be done in a certain (correct) order.  If not, you end up having to deconstruct something and then reconstruct it, or engineer an entirely different solution which takes even longer and costs even more than what you planned to do in the first place.

So even though I worked all day I did not build the platform.  Here’s what I did instead:  removed some drywall to expose a wire that was a little too short to get the sheathing into the new sub-panel; installed an outlet box and duplex outlet using the old wire and ran a new wire to the panel; filled out the panel with circuit breakers I will eventually need for new or rewired circuits; patched holes in drywall; cut and installed two studs in the north wall to provide 16″ on center spacing for new drywall; bored holes through the new studs for an old wire; installed a switch near the rear garage door fed from the old wire; ran a new wire for a new outside light; went to Lowe’s and purchased a 36″ exterior grade door (steel), a fold-down ladder for the garage attic, an exterior LED light fixture, and a light fixture for the new utility closet; enlarged the garage attic access opening from 22.5″ x 45″ to 22.5″ x 54″; read and pondered the installation instructions for the fold-down ladder; and decided to call it a night.

Somewhere in all of that we had orange/grapefruit juice, Teeko’s Sweet Seattle Dreams coffee (a blend that Jeff does just for us) and Linda’s homemade granola for breakfast; tofu hot dogs for lunch with sweet cherries, and; vegan Pad Thai for dinner that Linda made from scratch.  The Pad Thai was a complicated dish but Linda’s efforts really paid off; it was outstanding.

By the time I showered, worked on this post, and caught up on some blogs I follow it was time for bed.  I was tired but, having exerted myself physically and mentally and accomplished tangible things, it was a good kind of tired.  I no longer climb corporate ladders.  Today I was up and down real ones.