Tag Archives: piano hinge (built-in sofa)

2015/10/19 (M) Flashless

Linda was up at 5:45 AM and out the door by 6:15.  I woke up but went back to sleep and finally got up at 7:30 and got dressed.  I turned on the furnace in the garage and turned up the thermostats in the bus and then had breakfast.  Rather than grind up a small quantity of coffee beans and get the coffee maker dirty I had a cup of tea.  I retrieved Butch’s e-mail and called Clyde in Canton to arrange pickup of the antique Sun distributor tester that Butch bought from him last night on Ebay.  I will drive down Friday to pick it up.

Phil showed up around 8:30 AM, unloaded his front loader, and got to work on the French drain.  I went out around 10 AM and talked to him briefly.  I then walked through the southwest corner of our property looking for a corner marker.  I did not find one but I did discover some REALLY big trees with REALLY BIG vines woven through them.  The base of the vines was as big as one of the trees, about 30″ in diameter.  I had never seen a vine root that size.

Back at the house I called John Palmer, of Palmer Energy Systems in Florida, to update him on my recent call to Magnum Energy technical support.  He said he would talk to Tom in the next couple of days and try to get me the connector (terminal block) I need.  We agreed I will call him back on Friday.

Next I called A-1 Upholstery in Elkhart, Indiana and talked to Terry.  I ordered a bolster cushion to fill in the space behind the sofa seat cushions and below the sofa back cushions.  It will be 6″ high x 4-3/4″ deep x 78″ long and will be one density of firm foam rather than a firm center layer with softer outer layers on top and bottom (like the seat cushions).  She will use a plain beige fabric as it will not be visible and so it does not have to match the other sofa cushions.  She said it would be ready in early November, which is plenty of time for us to drive down and get it.  The price was $125, which sounded like a fair price to me.

I got out my old Sunpak DX-8R ring flash and connected it to one of my Quantum high voltage battery packs but the battery pack appeared to be dead.  The two battery packs I have are almost unused but have apparently self-discharged and are now dead.  This also happened to my original battery packs.  The only flash equipment I have is set up to run off these packs but I am not inclined to replace them again as I do not use them enough to keep them charged which makes it hard to justify the cost as they are expensive.  Unfortunately that leaves me, for the moment, without any flash capability for the new Sony SLT-A99V DSLT camera.  Buggers.

I sent a TXT message to Joe to let him know that I did not see any indication of axle/hub seal leaks on the inside of the bus wheels.  I then called Bill in Mexico, Indiana and left him a message regarding the antique Sun distributor tester.  I will drive it at least as far as Elkhart, Indiana when I pick up the bolster from A-1 Upholstery and transfer it to Bill if he can meet me there.  There is also the possibility that I will drive it all the way to Bill’s place in Mexico, Indiana and stop by Jarel Beatty’s cabinetry shop in Logansport to have him cut down the connector on the passenger side HVAC duct cover.  If I do I will also pick up the drawings for the desk, sofa, and pull-out pantry as long as I am there.

Phil checks the grade of the new driveway extension.  The laser level is set up by the utility pole.

Phil checks the grade of the new driveway extension. The laser level is set up by the utility pole.

I went back outside and walked through the layout of the driveway extension with Phil.  He then set up his laser level, took elevation measurements at various points, and made an annotated sketch.  He needed to think about the data and figure out what we could actually do given the change in grade from the existing concrete driveway to the road at the third culvert and the need to flatten out before reaching the culvert to tie in with where the barn will (might) eventually go.

Keith, from Kish Lawn Care, showed up around 11 AM to mow the grass.  I got out our leaf blower and let Phil know that I would be occupied for a little while with yard work.  I blew the leaves off of the rear decks, out from under/around various bushes, and off of the two boulder retaining walls into the yard where Keith could mulch them with his riding lawn mower.

About the time I was done blowing leaves Phil had a plan to discuss.  The elevation drops 7-1/2 feet from the concrete driveway (that goes from the street to the garage) to the street at the third culvert some 200 feet away.  Phil thought that our best bet was to slope down from the driveway over a distance of 40 feet, level out for 40 feet, and then gently slope down for 70 feet to the area in front of the future barn location.  That would leave another 50 feet with a slight drop to get to the street.  Some of the area down there will be close to level, however, so another RV could park down there.

We also discussed running power and agreed that I would buy about 40 feet of plastic conduit to get under the level area and headed towards the southwest corner of the garage.  We would need the conduit first thing tomorrow morning so I decided I would go to Lowe’s this evening.

I finally got to work in the bus around 1:30 PM.  I positioned the sofa seat, secured the piano hinge to the stationary backboard with four screws and then drilled all of the other screw holes using my smallest VIX bit.  I installed all of the little screws, dialed back the thermostats, and closed up the bus.  My time-on-task was short but it was a big item to check off of my “list.”

The Sunpak DX-8R ring flash can operate on four AA batteries so I put a set in and connected it to the hot shoe on top of the camera.  The camera was able to trigger the flash (more than once) but the shots were seriously overexposed.  I did not take the time to try and figure out if the flash can be controlled by the camera based on light coming through the lens.  If not it won’t be usable in most situations.

It was a mild day with blue skies and white puffy clouds so I took the new camera outside to capture some images of the work Phil is doing.  I shot a few frames of the more colorful trees in our yard while I was at it.

Linda texted me at 3:40 PM to let me know she was leaving the bakery and stopping at the store on the way home.  Phil continued to find rock, concrete, and brick debris as he dug out the driveway extension.  He used the 30″ toothed bucket on his excavator to sift out the larger pieces and pull them into a pile and then used his front loader to put all of it into his dump truck.  I got a metal tine rake and raked out some of the smaller stuff, not because it needed to be removed but because I needed to do something physical and wanted to smooth it out to get a better idea of how it will look when finished.

Phil started securing his equipment at 5 PM and we were wrapping up our last discussion of the project for the day when Linda got home at 5:30.  After unloading a few groceries she started fixing dinner.  Phil took off and I continued raking for another half hour until dinner was ready.  Linda served the rest of the polenta with puttanesca sauce and steamed sliced parsnips.  I thought we finished the Cupcake Black Forest wine last night but I was pleasantly surprised to find out that we still had enough for our meal this evening.

After dinner I went to The Home Depot looking for a fuel filter for our Cub Cadet lawn tractor.  THD sells Cub Cadet equipment but only had generic fuel filters so I did not buy one.  I went to Lowe’s, where we get a 5% discount on everything we buy! and bought the following:  four 10-foot pieces of 2″ PVC non-conductive conduit, a 90 degree elbow, a coupler, two end caps, 1″ and 1-1/4″ self-drilling screws, an 8′ long pressure treated 4×4′, and a clamp on saw guide.  The saw guide was an impulse purchase but I had a $10 Off card for a total purchase of $50 of more.  We have struggled with makeshift saw guides all summer and fall and I still have more careful cutting to do.  I already have a saw guide but could not find it and should have bought a new one at the beginning of the bus remodeling project.

Phil called the house while I was out so I called him back.  He had figured out that extending the driveway to within 10 feet of the front of the proposed bus barn would add 25% to the cost of the project.  That was more than I was prepared to spend at this time so we will defer that work until we build the barn, probably in summer 2017.  We watched Scorpion and NCIS Los Angeles and then went to bed.

 

2015-10-18 (N) Homage to FLLW  

We got up at 8 AM.  I made Ethiopian Yirgacheffe half-caffe coffee while Linda prepared vegan pancakes.  We had talked yesterday about going to the Howell Farmers Market this morning but did not feel like going out in the early morning chill.  When we finished our coffee I turned the fireplace off and we got dressed to work.

Our focus in the bus today continued to be the built-in sofa.  We decided yesterday to move the plywood seat out from the wall 4-3/4″ from its original position.  The original stationary board on the back side of the piano hinge, which was only 2-3/4″ wide, was designed to place the front edge of the plywood seat (which has a 3/4″ walnut hardwood edge) 3/4″ beyond the cabinetry on both ends of the sofa with an overhang of just a few inches beyond the vertical front support board.  It was a nice design which tied in well with the cabinetry and kept the sofa from intruding into the living room aisle.  It resulted, however, in a seating depth of 16″ which turned out to be too short.  It was my homage to Frank Lloyd Wright: integrated, attractive, cantilevered, and uncomfortable.

As much as I like and admire FLLW’s work, I also like the Bauhaus maxim “form follows function.”  We needed a 3/4″ thick (11/16″ actually) board 7-1/2″ wide by 77-7/8″ long to locate the plywood seat in its new position.  The only wood we had on hand that we could cut this from in one piece was a 24″ X 96″ piece of walnut veneered plywood.  Since the board will not be visible I did not want to waste the walnut veneered plywood for this piece.

We also had a half sheet (4′ X 4′) of good plywood and after thinking about it for a while I decided to make the stationary board in two pieces.  The key was that I would use a third piece, cut from that same 4′ X 4′ sheet, as a splicing plate to join the other two pieces together.  But I was trying to accomplish more than that.  With the original design the pivot line of the piano hinge was over the top of the wiring chase, about 1-3/4″ back from the front edge.  That meant the back edge of the moveable seat board, when closed, was resting on the wiring chase for its entire length.  With the new stationary board the pivot line of the piano hinge is unsupported except for 5-3/4″ on each end.  The third piece of plywood would be at least a partial solution to that problem.

We worked in the garage with the overhead doors closed and the furnace on.  I cut two 7-1/2″ wide pieces off of the 4′ X 4′ sheet of plywood and then cut them to lengths of 38-7/8″ each so they would be just shy of 77-7/8″ when butted together end-to-end.  We took the two pieces to the bus and set them in place on top of the writing chase which sits atop the HVAC duct.  They just fit, which was nice.  I marked the underside along the edge of the wiring chase with a pencil.   We then took the pieces back to the shop.

I found a relatively flat portion of the garage floor and laid the two pieces end-to-end face down.  I set the third piece on top of the first two so that it was of equal length in both directions from the center and was at least 1/4″ forward from the line I had marked.  This third board extended beyond the front edge of the other two boards by at least two inches along its entire length of four feet.  With Linda holding it in place I inserted four self-drilling wood screws, two for each of the main boards, to hold the three pieces in position.

We placed the old 2-3/4″ wide board along the edge of the new boards and marked the locations of all of screw holes for the piano hinge.  I then center punched and drilled countersunk holes for lots of screws being careful to keep them in between the hinge holes.  I ran all of the screws in until the points just protruded from the other side.  I then applied Titebond II wood glue to the two main boards, positioned the third board using the screw tips as alignment guides, and ran all of the screws down pulling the pieces tightly together.  Linda got a paper shop towel wet and I used it to clean off the excess glue that oozed out from between the boards.

We took the new stationary backboard to the bus and set it in place upside down.  I marked the underside along the edge of wiring chase and then we flipped it end-for-end and set it in place right side up.  We pulled it forward so I could mark the locations of the existing screws securing the top of the wiring chase to the two long sides and then slid it back against the wall.  The line served as my guide for where to screw the backboard to the wiring chase.  (The chase has two long “1×2″ sides on edge with a 3/8″ thick plywood top that is about 4-1/2″ wide.  For maximum strength I needed to screw through the backboard into the 1x2s.  I also needed to avoid the space between the 1x2s as that is where all of the AC wiring is run.)

I center tapped a lot of locations and drilled them with a #6 countersink bit even though I was using #8 self-drilling outdoor screws.  The reason for the drilling step was to make sure I did not split any wood.  I screwed the backboard to the wiring chase with lots of 1-1/4″ #8 screws in two rows corresponding to the front and back side boards of the wiring chase.

The backboard pieces had oozed a small amount of additional glue so I used a piece of scrap aluminum sheet metal to scrap it out of the joint.  When the plywood seat is closed the back couple of inches will rest on the third piece of plywood so there cannot be any interference along there.  We set the moveable seat board in place and marked all of the hinge holes on the stationary backboard and then pulled it out gain.  We did not, however, attach the piano hinge to the stationary backboard as I wanted to let the glue cure for at least 24 hours.

By this point it was 1 PM so we stopped to have lunch which consisted of vegan hotdogs with mustard, onions, and relish and both red and green grapes.  We got these grapes at Meijer’s and their produce is usually good, but the green grapes had almost no taste.  Oh well; there will be days (and foods) like that.

After lunch we shifted our attention to the driveway extension project.  I gathered up a box of plastic and wood stakes, a mallet, a 100 foot tape measure, and the site plan for the bus barn and driveway.  It took us about three hours to stake out the location of the pull-through driveway, locate the front corners of the bus barn, and stake out the approach/apron for the barn.  Phil will be back early tomorrow morning and the first thing on the agenda is going over the layout and figuring out elevations for the two planned level pad areas.

At this point Linda went inside to work on dinner while I cleared the margin of the woods along the south side of the driveway extension.  I added bar/chain oil and a 40:1 fuel:oil mixture to the chain saw and got out the compound loppers, pruning saw, pole saw, and safety glasses.  I initially used the loppers to cut down small saplings, cut off small branches, and trim back bushes and vines.  I used the chain saw to cut down slightly larger trees, up to 3” in diameter at the base, and finish cutting out three bushes and some entwined vines.  I then used the pole saw to trim low overhanging branches.  I dragged all of the cuttings to a spot on the west side of the fir trees and used the chain saw to cut the larger trees into smaller pieces.

It was 6:30 PM by the time I was done and had the tools put away.  Dinner was almost ready when I got a call from Butch.  He was following up on how our refrigerator was performing and also needed my assistance with a possible Ebay purchase.  The item he was interested in was in Canton, Michigan about 45 minutes from our house, and the seller was not willing to ship it.  He wanted to know if it would fit in our Honda Element and if so, would I be willing to pick it up if he decided to buy it.  Of course I was willing to help as long as my car was able to handle the item.  While he was on the phone I measured the clearance for the rear hatch and gave him the dimensions.  As soon as we got off the phone he e-mailed me the link to the auction, which still had 85 minutes remaining.

For dinner Linda started with a really nice salad that had slivered almonds and pumpkin seeds and dressed it with Ken’s Sweet Vidalia Onion dressing.  The main course was an amazing soup.  She roasted a golden acorn squash, sweet potatoes, carrots, garlic, and shallots.  She then put these in a pot, added vegetable broth, and heated the mixture.  To finish the dish she used an immersion blender to purée everything into a smooth, thick, hearty, and delicious soup.  After working outside all afternoon on a chilly day it really hit the spot.  We finished the bottle of Cupcake Black Forest red wine we opened yesterday.

After dinner I retrieved Butch’s e-mail, checked out the item, and e-mailed him back.  I then spent a little time reading and replying to posts in various RVillage groups.  I called Butch back just before 8 PM and then turned on the Yaesu FTM-400 to join the SLAARC Info Net at 8 PM.  Unfortunately all I heard was noise.  I have not used the radio for the last few weeks so I don’t know if the net did not take place (unlikely but possible) or if a problem has developed with our system.  If the later, it is most likely the Morgan I.C.E. lightning arrestor (again).  Whatever the reason, I was not going to figure it out this evening.  I went to bed at 9 PM and wrote this post.  It took some time to write but if I do not record the details the same day they slip away quickly.

 

2015/09/10 (R) Illuminating

Linda had to go to the bakery today so she was up at 5:45 AM and out the door by 6:15.  I was vaguely aware of the activity but fell back asleep and finally woke up a little before 8 AM.  I skipped breakfast save for a glass of juice to wash down my vitamin and allergy pill.  I spent time finishing yesterday’s blog post and thinking about what I absolutely had to get done in next four days.

I was working at the dining room table instead of in the living room so I got to watch a Red squirrel dart back and forth across the deck all morning.  It was gathering walnuts from the tree northeast of our house and taking them somewhere west of our upper deck.  It would run (hop) across the deck with a giant walnut in its mouth and then return by way of the deck railing.  While it was gathering another walnut I moved to our library where I had a good view of our lower deck.  It came down the stairs from the upper deck and disappeared behind the grill.  It may be storing them under the deck or under the cover on the grill, in which case we will have to move them.

The main pieces of the desk set in place but not yet assembled or secured, and without the temporary plywood top or permanent Corian countertop.

The main pieces of the desk set in place but not yet assembled or secured, and without the temporary plywood top or permanent Corian countertop.

Once I was in the bus I continued pondering how to get the desk installed so that everything would line up.  Built-in furniture is just that, and I had not spent a lot of time in advance figuring out how I was going to fasten pieces together and secure them to the coach.  I retrieved the piece of 1/4″ Baltic birch plywood from the garage to use as a spacer at the right end and just slid it in place temporarily.  I decided I would use mending plates attached to the back and underside of the left and right bases and pedestals to align the center cover.  I also decided to use a length of angle against the wall to support and align the pedestals and cover.  Along the same lines I decided to use smaller angle brackets to attach the vertical front panel of the built-in sofa to the two plenum/support boxes and the air return shelf, and to attach the plenum boxes and shelf to the HVAC/wiring chase.

One of the original living room AC light fixtures.  These were no doubt high-end fixtures but no longer worked in our remodeled interior.

One of the original living room AC light fixtures. These were no doubt high-end fixtures but no longer worked in our remodeled interior.

Feeling like I should get something tangible accomplished I decided to re-install the AC light fixture and the three DC reading lights under the overhead cabinets above the desk.  Linda and I agreed last night that we needed to replace the three 120V AC light fixtures in the front of the coach so I turned my attention to that issue.  I removed the fixture on the driver’s side by the kitchen end of the sofa alcove and removed the mounting ring.  I also measured the size of the base and the overall size of the fixture and wrote them down.  Ideally I will find a fixture that has a similar size base but with most of the light fixture above the center point.  One of the problems with the current fixtures is that they hang down far enough that a person sitting on the sofa would bump them with their head and probably break them as they are made of glass rods.

I headed towards The Home Depot in Howell and stopped at McDonald’s first for French fries and a soda beverage.  I looked at all of their wall sconce light fixtures.  They had two different ones that I thought might work but deferred a purchase until I had checked at Lowe’s.  THD had 72″ piano (continuous) hinges, however, so I bought one.  I also looked at PEX plumbing parts as Butch mentioned last night that I could use them to plumb the fan-coil heat exchangers.

Lowe’s had a wall sconce that was a little more to my liking.  I needed three but they only had one in stock, which I bought.  The Associate checked inventory at other stores and indicated that there were two more in stock in New Hudson.  He wrote down the Model number and the phone number for the store and said I could call and they would hold the items for me.  I picked up a couple of 75W GE Reveal light bulbs, the mending plates, angle brackets, and two different pieces of aluminum angle while I was there.  I looked for pieces of felt but all they had were very thick furniture pads which was not what I needed.

The new living room light fixture.  The color, style, and fit are a better match to the remodeled interior.

The new living room light fixture. The color, style, and fit are a better match to the remodeled interior.

I was going to stop at O’Reilly’s Auto Parts to check on heater hose, fittings, and band clamps but decided to skip that stop in favor of getting home and installing the new wall sconce light fixture.  It installed without too much difficulty and I liked the look.  The fixture, however, was rated for a maximum 60W bulb.

I closed up the house and bus and drove to the Lowe’s in New Hudson.  They did indeed have two more of the wall sconce light fixtures that I needed so I bought them.  I also picked up three 60W (equivalent, 8.5W actual) 800 lumens dimmable LED warm white light bulbs.  Linda texted me while I was at the store to let me know she was leaving the bakery and heading home.

I stopped at Michael’s Arts and Crafts in Brighton and bought a 36″ x 36″ piece of walnut brown felt.  I plan to use the felt underneath all of the pieces of the desk and sofa that contact the floor, and possibly in some other areas as well, to keep the wood from marring the tile.

When I got home I called Elkhart Campground to make a reservation for the GLCC rally next week.  I also called A-1 Upholstery in Elkhart, Indiana to check on our sofa cushions.  Terry said they were almost done and we could pick them up on Monday.  I then sent several text messages to Jarel with photos attached of the desk and sofa in place on the bus and indicated I had some questions and would call him later.

I was getting ready to install the other two light fixtures when Linda got home.  The timing was good as she got to see the first one and approve it before I installed the other two.  We discussed the covering up of the mirror strips in the corner and decided we would leave them for now.  We can cover them up later if desired.  Linda went in the house to fix dinner.  I got the second sconce installed and went inside.

I had a few minutes until dinner was ready and used it to send an e-mail to Jarel.  Dinner was couscous on power greens and small slices of bread from a baguette Linda bought the other day.  I also had the leftover corn on the cob.

After dinner I called Jarel.  We had a long chat and it was 8 PM by the time we finished.  Linda headed to bed and I went back to the bus to install the third/final light fixture.  I also installed four small frosted bulbs in the light fixture under the overhead cabinets above the desk, replacing the clear bulbs that were there.  This light fixture is part of the same collection as the ones I removed from the living room walls but its design and location do interfere with anything.  We might replace it someday, if we find something we like better for use over the desk that is the right size and shape, but for now it will remain in place.  I locked up the bus, closed up the garage, and headed to my office.

I dealt with some BCM-related e-mail and then off-loaded today’s photos from the Sony a-100 DSLR.  I went through all of the photos from September, selected about a dozen, and processed them into 300×200 pixel size images so I could share them with friends and family via e-mail.  I have written extensive blog posts everyday but last posted to the website in mid-July.  I don’t like being that far behind but getting the posts uploaded is just not as important as other things I have to do at this time.

I was heading to bed when I decided to replace the two light bulbs in our home kitchen that were burned out.  I had the two 75W GE Reveal bulbs that I could not use in the bus, so I installed them in the kitchen downlights, and that really brightened things up.

I got to bed just before midnight.  It had been a beautiful day, weather wise, and a cool night was in store portending good sleep.  But first I had to capture the details of today’s work for this post.