Tag Archives: 100 lb floor roller (THD)

2015/09/05 (S) Building the Built-in

We set the alarm for 7 AM as we had to return the 100 pound floor roller to The Home Depot by 8:08 AM.  We got the roller out of the bus, reattached the transport wheels, and loaded it into the back of my car.  We positioned it so that Linda could hold on to the handle while I drove.  One-hundred pounds that is designed to roll is not something you want loose in your car.  We got to the store at 7:40 AM but the associate was busy renting a ditch digging machine to someone.  We had to wait 15 minutes but that was OK.  After returning the roller we drove back to the house so Linda could get her car and our iPads and then drove separately to Panera in Brighton.

Linda had her usual Everything bagel and I had my usual Cinnamon Swirl & Raisin bagel, both sliced and toasted with nothing on them.  Two large coffees rounded out the order.  The coffee was hot and did not have grounds in it (for a change).  For some reason we got an extra Everything bagel that we did not order so which we split it.

Linda left at 9 AM to drive to Ann Arbor to pick up grand-daughter Madeline who will be with us until sometime on Monday.  Her mom and dad are attending a wedding on Sunday in Madison, Wisconsin so they are driving over today and driving back on Monday.  I stayed at Panera getting my money’s worth of coffee while finishing yesterday’s blog post and starting on today’s missive.

I left Panera at 9:45 and stopped for gasoline at the Shell station on the way home.  $2.29/gallon.  I would love to see $2/gallon gasoline again.  Better yet, I would love to see $2/gallon diesel fuel.  Linda planned to stop at the grocery store on the way back but I wanted to start a load of laundry and be home when Linda got back to the house with Madeline.

I got the laundry sorted and the first load started and then spent a little time at my desk.  I had to reset a password for someone on the SLAARC website and I logged in I was reminded that WordPress 4.3 was now available.  There were seven other updates available as well; three plug-ins and four themes.  I don’t use any of those themes and should probably delete them, but for now I just updated WP and then updated everything else.  I then logged in to our personal website, the FMCA-GLCC website, and the FMCA Freethinkers website and did the same updates.

While I was in our personal website I cleared out the 104 spam comments that had accumulated since my last house cleaning.  In the Freethinkers website I activated all of the plug-ins except Wordfence.  I have problems with this website and tech support at iPower says it is the Wordfence plug-in that is at fault.  They ask for permission to deactivate it and I give them permission but ask that they only disable that one plug-in.  Instead they disable ALL of them; every time.  I would really like to move this website to QTH.com and I may just do that as an add-on domain to our account.  Unfortunately our e-mail reflectors are set up on through the iPower account and I doubt that the club will want to pay for two different web hosting services.

It was a nicer day than we have had for most of the week, cooler with clearer skies and a nice breeze, so I opened up the windows in the motorcoach and turned on all three ceiling exhaust fans to air out the interior and get rid of the lingering smell from the floor tile adhesive.  (Yes, that is one, long sentence, but since I have added this one, it is now a proper paragraph rather than a single sentence paragraph.)

Linda and Madeline stopped at the Whole Foods Market in Ann Arbor, which is not far from our son and daughter-in-law’s house, and got to our house at 11 AM.  Madeline and I helped Grandma Linda unload the groceries and put them away.  I moved a few things from the front hallway into the library where Linda put most of the bus drawers last night (three of them are in our bedroom).  Madeline wanted her inflatable porta-bed set up so Linda took care of that.  Once her bedroom was arranged we got out her toy box and started playing with things.  She also had a couple of bags of things she brought with her and got a small soccer ball out of one of them.  We had a great time throwing and rolling it around the living room.  It is always wonderful to see the pure joy of a young child at play doing something as simple as this.

By 12:30 PM Madeline was ready for lunch so Linda made a PB&J sandwich and washed some green grapes.  She washed some black organic grapes for us and I had a few pretzels dipped I Sabra Roasted Red Pepper Hummus.  It’s my favorite hummus from them, or pretty much anyone else.

After Madeline laid down for her afternoon nap at 1 PM Linda and I both got busy with chores.  As much as I would like to have taken today off, at least from hands and knees work, we only had eight days left to get some significant tasks accomplished on the bus.  In terms of a critical path view of the overall project the critical task is grouting the floor tile that we finished installing at 9 PM last night.  Not only will it take some time to do but once it is done it cannot be walked on for 24 hours.  As much as it needed to be done, however, I needed a day of not being on my hands and knees.  If I get it done on Sunday I can resume work inside the coach on Monday.

While Linda made a batch of granola I worked on assembling some of the pieces for the built-in sofa.  My plan was to fully assemble the two plenum boxes that will support the ends of the plywood seat, and I intended to do that by gluing and screwing the four pieces together for each.  In order to do that I needed screws of the appropriate type (#6 SR) and length (1-1/4″) so I went to Lowe’s to get them.  While I was there I looked at continuous hinges and angle brackets but did not buy any.  I need a 72″ hinge but all they had were 48″, 30″, and 12″.  I may be able to use two 30″ and one 12″ but I need to check the actual dimension.  I also needed a #6 drill but with an integral countersink but Lowe’s did not seem to have what I needed so I went to The Home Depot and found something there.

I think this marking scribe belonged to my mother’s father.

I think this marking scribe belonged to my mother’s father and is at least 100 years old.

Back home I was getting all of my tools and supplies ready when I realized that I would not be able to attach the plenum/support boxes to the adjacent cabinets if they were fully assembled.  This was an example of incomplete design; either I have forgotten how I planned to anchor these boxes, changed my thinking about this in the time since I did the design work, or never figured out this detail in the first place.

Ideally I could anchor them in a way that does not destroy the cabinets or the floor.  One way to accomplish that would be to attach them to the HVAC plenum at the back and the vertical front support board using angle brackets, and to the top of the wiring chase above the HVAC plenum via the two filler strips on either side of the seat.  If I do that I can fully assemble the two plenum/support boxes before installing them.

For now I only assembled half-boxes with one side piece attached to the bottom piece and the other side piece attached to the top piece.  I built one of them for the left end and the other one for the right end. What this leaves open as an option is screwing the side/bottom assembly to its adjacent cabinet and then screwing the other assembly to the first one without using any glue.  The dry assembly would allow everything to be disassembled later if needed.

Madeline was up by this time and helped Grandma Linda put the new seed block in the bird feeder.  They then walked around to the front of the garage to see what Grandpa Bruce was doing.  I showed them my tools and the pieces of wood and explained how everything was going to work and fit together.

Two pieces of one of the plenum boxes held at right angles for gluing and screwing.

Two pieces of one of the plenum boxes held at right angles for gluing and screwing.

I aligned the pieces being joined, which are all 3/4″ cabinet grade 13 ply plywood, using two corner clamps.  I then scribed a line 3/8″ from the edge of the piece that was sitting on the edge of the other piece.  I marked screw locations every two inches with the spacing centered along the line.  I drilled pilot holes with countersinking to ensure the screw heads would be below the surface of the wood.  I disassembled the two pieces, leaving the piece that the screws would go in first in the clamps, and sanded off any rough edges.  I ran screws part way into each hole so the tips protruded just enough to put the two pieces back into alignment when they were rejoined.  I applied Titebond II wood glue to the edge piece spread it out, and wiped off my finger with a wet cloth.  I inserted the edge piece back into the clamps, used the screws to make sure it was aligned, tightened the clamps, and ran the screws most of the way down.  I then loosened the clamps holding the edge piece and drew it up tight by running the screws all the way down.  I used a wet towel to wipe off the excess glue that was squeezed from the joint and set it aside to dry.  I took a lot of pictures too.

The center portion of the storage space under the seat will have an elevated platform with closed ends to create a plenum for the OTR HVAC return air.  I assembled the two end pieces to the ends of the platform using the same method I used for the plenum/support boxes.  There is also a support piece for the middle of the platform but I cannot use the clamps to hold it in position relative to the platform so I will have to do something else.  I was thinking that I did not feel like tackling that task when Linda and Madeline came back to the garage to let me know it was almost time for dinner.  Saved by the food bell, I closed up the garage and went inside to eat.

Linda set out some carrot slivers, diced peaches, and home grown cherry tomatoes.  She cooked some mock chicken patties and heated up some vegan gravy to go with them as a main course.  For sides she heated black beans, edamame, and vegan Mac-n-cheese.  We all enjoyed our meal.

Madeline really enjoys the swings at the Brighton Mill Pond Imagination Station Playscape.

Madeline really enjoys the swings at the Brighton Mill Pond Imagination Station Playscape.

Our son let Linda know that Madeline had not been sleeping through the night recently and had developed a sensitivity to noises.  Linda figured Madeline might sleep better if she engaged in some vigorous play after dinner and suggested that we go to the Brighton Mill Pond Imagination Station Playscape.  Ms. M liked the idea but wanted to make sure I was coming too.  I found a reasonably good parking spot and pushed her over in the stroller because she does not like to walk for the sake of walking.  But once we got to the playscape she was in “go mode.”  As the sun set and the light faded we strollered her over to Jack’s for a scoop of vanilla ice cream with sprinklers.  We then strollered her back to the car and drove home.

Linda had promised Madeline that she could watch a video before she went to bed.  She had selected an episode of Daniel Tiger, an animated children’s program based on the Daniel Striped Tiger character from the old Mr. Rogers TV program.  We had Shawna’s iPad with access to her Netflix account but the program was downloading slower than molasses poured on a cold day.  We had problems with video, then audio, but eventually got it to work after I turned off the Wi-Fi transceiver on my smartphone.  Linda got Madeline ready for bed while fiddled with the technology.

After the video Grandma Linda carried Ms. M around to look at all her favorite artwork, a bedtime ritual that goes back to the first time she ever stayed at our house overnight.

 

2015/09/04 (F) 100 Pounds

We set our alarm for 6 AM, got up, had granola for breakfast, and then went to The Home Depot to rent a 100 pound floor roller.  The roller consists of three steel rollers, each about 4″ wide and 6″ in diameter, on a common axle.  A three foot long handle attaches to the axle between the middle and outside rollers.  A pair of small wheels attach to the crossbar at the base of the handle for transport and can be swung up out of the way or removed.  We rolled the roller out to our car and loaded it into the back.  We then went back inside and purchased up a hard edge grout float, a small offset float, sponges, a bucket, and a bottle of Armstrong Once and Done floor cleaning concentrate.

Bruce rolls the floor tiles in the kitchen with the 100 lb. roller.

Bruce rolls the floor tiles in the kitchen with the 100 lb. roller.

Once we got home we got right to work on the bus.  We had a few pieces of vinyl tile that still needed to be cut and installed at the front of the bus and that took us over an hour.  Once that was done it was time to glue the tiles down.  I got the Armstrong S-288 adhesive and the trowel.  We read the directions on the adhesive bucket and finally figured out that I should probably not spread more adhesive than could apply in about 20 minutes as the product is time sensitive.  The adhesive would then have to set until it was tacky but did not transfer to my finger when touched, which would be 10 to 30 minutes, but we would need to have the tiles set within an hour of when I started spreading the adhesive.  The tiles then needed to be rolled with the 100 pound roller.

We started in the center of the coach and installed the tiles as follows:  1) Remove selected tiles; 2) Spread adhesive; 3) Clean up tools while adhesive cured; 4) Lay tiles carefully back in place; and 5) Roll the freshly set tiles.  It sounds easy and straightforward enough, but each step had its own issues.

For Step 1) we had to agree on how to remove and stack the tiles so they were in the correct order for installation and to remove them so as not to disturb the surrounding tiles.  At Step 2) I had to be careful not get adhesive on anything except the area of the floor I was working on.  I also had to make sure the working area was completely covered but also completely troweled off correctly.  In Step 3) the tools needed to be cleaned before the adhesive set so we could use warm soapy water to clean them.  Once set, the adhesive would have to be cleaned off with mineral spirits.  Step 4) was the most critical.  The tiles get installed once the adhesive has set to the touch, i.e. still pliable but no transfer when touched.  The adhesive effectively acts like a contact cement–it is not possible to slide a tile once it is down–so getting each tile correctly positioned on the first try was critical.  Step 5) was the easiest, once we got the 100 pound floor roller out of the car and into the bus.  The tiles needed to be rolled as soon as they were installed, which was easy except for the limited confines of the bus interior.

We ended up doing this six times in the following order:

  1. Kitchen;
  2. Built-in sofa portion of the living room;
  3. Front passenger side of living room’
  4. Hallway;
  5. Foot and front side of bed;
  6. Rear side of bed; and
  7. Bathroom.

This corresponded roughly to the order in which we had done the dry fit and it was critical that the central tiles get installed in exactly the right locations.  We used plastic spacers at all tile intersections and between tile edges where needed.  (The spacers were 2-sided.  One side was an X for use where four tile corners meet.  The other side had three tabs in line for use between the edges of two adjacent tiles.)  These spacers were removed when we pulled the tiles out and replaced when we installed them.  We also divided the job up to keep the number of tiles being set to a small enough number that we could meet the time requirements of the adhesive and to make sure we did not get trapped in the back of the coach.  We finally installed the last piece (for now) at 9 PM.  We had short breaks for lunch and dinner but each cycle of this process took about 90 minutes.

Bruce spreads Armstrong vinyl floor adhesive in the hallway.

Bruce spreads Armstrong vinyl floor adhesive in the hallway.

My knees were sore by the time we quit.  They have never done well with kneeling due to the boney lumps that resulted from Osgood-Slaughter’s disease in my late pre-teens.  Occasionally kneeling down on one of the spacers, which had pointy centers on one side, did not help.  I probably got down and up at least 100 times throughout the day, maybe more, which was hard enough all by itself.  Although I am in better health and physical shape than I was in my 30’s and 40’s at 63 I am certainly not in the prime of my youth.  At one time Linda and I had a hundred pounds or more to lose between us.  Time, use, and the abuse of being overweight have inevitably taken their toll on our joints.  At the end of the day I was left thinking that flooring work is a young person’s game.  Whether hardwood, carpet, tile, or even continuous sheet vinyl, much of the work is done on your hands and knees, or bent over, and it is tough work.

I took a long, hot shower and then Linda took her shower while I checked e-mail.  We had some Coconut Bliss ice cream with fresh strawberries and then turned in.  We watched an episode of Joseph Rosendo’s Travelscope, set the alarm for 7 AM, and went to sleep.